# US 10,308,847 B1 · Pressure sensitive, waterproof adhesive compositions

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- Number: US 10,308,847 B1
- Document ID: US10308847B1
- Status: Granted
- Kind: B1
- Application number: 15/583,344
- Filed: 2017-05-01
- Granted: 2019-06-04
- Earliest claimed: 2011-02-03
- Applicants: Carroll Benford Dickens
- Inventors: Carroll Benford Dickens
- Web page: https://patentgrep.com/patent/US10308847B1

## CPC

- C09J 175/04: Polyurethanes
- B32B 37/12: characterised by using adhesives
- C08G 18/246: {containing also tin-carbon bonds}
- B32B 2419/04: Tiles for floors or walls
- C08G 2170/40: Compositions for pressure-sensitive adhesives
- C08K 3/046: {Carbon nanorods, nanowires, nanoplatelets or nanofibres}
- C08K 3/36: Silica
- C08K 2003/265: {Calcium, strontium or barium carbonate}
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

Pressure sensitive and waterproof urethane-based adhesive compositions and methods of preparing said compositions. A silane is added to a prepolymer urethane to react with the urethane and at least partially end-cap the urethane. A reinforcing extender and a thixotropic agent are added to the composition. Methylethylketoximino (MEKO) silane is further added to the composition. When applied to a substrate, the adhesive composition has a tack-free time of at least about 90-120 minutes. The adhesive is cured to a final product that is waterproof, hydrolytically stable, and pH resistant.

## Claims

### Claim 1

A curable pressure sensitive, waterproof adhesive mixture comprising:
a) a urethane component at a range of about 30-50 wt % of the mixture, wherein the urethane component has an average NCO content of about 7% to 23%, wherein the urethane component comprises at least one urethane selected from a group consisting of a slow-cure urethane having a functionality (Fn) of about 2.5 to 2.55 and an NCO content of about 15 to 23%, and a flexible binder urethane having a functionality (Fn) of about 2 and an NCO content of about 2 to 10%;
b) a first silane component at a range of about 2-10 wt % of the mixture, wherein the first silane component comprises an amino-functional alkoxysilane polymer having terminal silanol groups;
c) a second silane component at a range of about 2-10 wt % of the mixture, wherein the second silane component is a vinyltris(methylethyl-ketoximino)silane;
d) a reinforcing extender at a range of about 2-10 wt % of the mixture; and
e) a thixotropic agent at a range of about 2-10 wt % of the mixture;
wherein when the adhesive mixture is applied to a substrate, the second silane component suppresses the cure rate of the mixture, and thus the adhesive mixture has a tack-free time of at least about 90 minutes,
wherein the adhesive mixture is waterproof, hydrolytically stable, and pH-resistant.

### Claim 2 (depends on 1)

The mixture of claim 1 further comprising about 15-40 wt % of a polyol component having an average molecular weight of at least about 4,000 g/mol.

### Claim 3 (depends on 1)

The mixture of claim 1, further comprising about 5-15 wt % of an aliphatic quencher.

### Claim 4 (depends on 1)

The mixture of claim 1, further comprising about 2-10 wt % of a tackifier.

### Claim 5 (depends on 1)

The mixture of claim 1 further comprising carbon nanofibers, wherein the nanofibers increase electrical conductivity of the adhesive mixture, and wherein each carbon nanofiber has a fiber diameter of about 120 to 160 nm.

### Claim 6 (depends on 1)

The mixture of claim 1, further comprising an inherently static dissipative (IDP) component, wherein the IDP component decreases surface resistance of the adhesive mixture.

### Claim 7 (depends on 6)

The mixture of claim 6, wherein the IDP component is selected from a group consisting of polypropylene, polystyrene, polyethylene, and acrylic polymers.

### Claim 8 (depends on 1)

A method of adhering a first substrate to a second substrate, the method comprises providing the adhesive mixture of claim 1; applying the adhesive mixture to a surface of the second substrate to form an adhesive film on the surface; applying the first substrate to the adhesive film within about 120 minutes after forming the adhesive film; applying pressure to an external surface of the first substrate, the second substrate, or both, thereby bonding the first substrate and the second substrate together; and curing the adhesive film for at least 60 minutes after bonding.

### Claim 9 (depends on 1)

A method of installing a flooring material to a floor substrate, the method comprises providing the adhesive mixture of claim 1; applying the adhesive mixture to a surface of the floor substrate to form an adhesive film on the surface; applying the flooring material to the adhesive film within about 120 minutes after forming the adhesive film; applying pressure to an external surface of the flooring material, thereby bonding the flooring material to the floor substrate; and curing the adhesive film for at least 60 minutes after bonding.
