# US 10,308,587 B2 · Functionalized fluoropolymers and electrolyte compositions

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- Number: US 10,308,587 B2
- Document ID: US10308587B2
- Status: Granted
- Kind: B2
- Application number: 15/012,497
- Filed: 2016-02-01
- Published: 2016-08-04
- Granted: 2019-06-04
- Earliest claimed: 2015-02-03
- Assignees: Blue Current, Inc.
- Applicants: Blue Current, Inc.
- Inventors: Alexander Teran; Benjamin Rupert; Eduard Nasybulin; Joanna Burdynska
- Web page: https://patentgrep.com/patent/US10308587B2

## CPC

- C07C 69/96: Esters of carbonic or haloformic acids
- H01M 10/0567: characterised by the additives
- H01M 10/0568: characterised by the solutes
- H01M 10/0569: characterised by the solvents
- H01M 10/4235: {Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence)}
- H01M 4/661: {Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence)}
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 10/0565: Polymeric materials, e.g. gel-type or solid-type
- H01M 2004/028: {Positive electrodes}
- H01M 2220/10: Batteries in stationary systems, e.g. emergency power source in plant
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- H01M 2300/0034: Fluorinated solvents
- H01M 2300/0037: Mixture of solvents
- H01M 2300/0082: Organic polymers
- Y02E 60/10: Energy storage using batteries
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

Provided herein are functionally substituted fluoropolymers suitable for use in liquid and solid non-flammable electrolyte compositions. The functionally substituted fluoropolymers include perfluoropolyethers (PFPEs) having high ionic conductivity. Also provided are non-flammable electrolyte compositions including functionally substituted PFPEs and alkali-metal ion batteries including the non-flammable electrolyte compositions.

## Claims

### Claim 1

A non-flammable electrolyte composition comprising: an alkali metal salt; and
an electrolyte solvent comprising a functionally substituted perfluoropolyether and one or more Cl—CIO cycloalkyl carbonates, wherein the functionally substituted perfluoropolyether comprises between 30 wt % and 95 wt % of the solvent, the one or more Cl—CIO cycloalkyl carbonates comprises at least 5 wt % of the solvent, and the functionally substituted perfluoropolyether is the largest component by weight of the solvent, wherein the functionally substituted perfluoropolyether is according to Formula (I):
Rf—X0—R′ (I)
wherein Rf is an unsubstituted perfluoropolyether backbone;
X is an alkyl, fluoroalkyl, ether, or fluoroether linking group, wherein ‘o’ zero or an integer ≥1; and
R′ is a linear carbonate containing group.

### Claim 2 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the one or more C1-C10 cycloalkyl carbonates comprises at least 15 wt % of the solvent.

### Claim 3 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the one or more C1-C10 cycloalkyl carbonates comprises at least 20 wt % of the solvent.

### Claim 4 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the one or more C1-C10 cycloalkyl carbonates comprises at least 30 wt % of the solvent.

### Claim 5 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the one or more C1-C10 cycloalkyl carbonates comprises ethylene carbonate (EC), propylene carbonate (PC), fluoroethylene carbonate (FEC), or butylene carbonate (BC).

### Claim 6 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the one or more C1-C10 cycloalkyl carbonates comprises ethylene carbonate (EC).

### Claim 7 (depends on 6)

The non-flammable electrolyte composition of claim 6, wherein the ethylene carbonate comprises between 5 wt % and 30 wt % of the solvent.

### Claim 8 (depends on 6)

The non-flammable electrolyte composition of claim 6, wherein the ethylene carbonate comprises between 10 wt % and 30 wt % of the solvent.

### Claim 9 (depends on 6)

The non-flammable electrolyte composition of claim 6, wherein the ethylene carbonate comprises between 15 wt % and 30 wt % of the solvent.

### Claim 10 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte solvent further comprises one or more of a conductivity enhancing additive, viscosity reducer, a high voltage stabilizer, a wettability additive, or a flame retardant, or a mixture or combination thereof.

### Claim 11 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte solvent further comprises γ-butyrolactone (GBL).

### Claim 12 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte solvent comprises a high voltage stabilizer selected from 3-hexylthiophene, adiponitrile, sulfolane, lithium bis(oxalato)borate, γ-butyrolactone, 1,1,2,2-Tetrafluoro-3-(1,1,2,2-tetrafluoroethoxy)-propane, ethyl methyl sulfone, or trimethylboroxine or a mixture or combination thereof.

### Claim 13 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte solvent comprises a wettability additive selected from triphenyl phosphite, dodecyl methyl carbonate, methyl 1-methylpropyl carbonate, methyl 2,2-dimethylpropanoate, or phenyl methyl carbonate or a mixture or combination thereof.

### Claim 14 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte solvent comprises a flame retardant additive selected from trimethylphosphate, triethylphosphate, triphenyl phosphate, trifluoroethyl dimethylphosphate, tris(trifluoroethyl)phosphate, or mixture or combination thereof.

### Claim 15 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte solvent further comprises a viscosity reducer selected from the group consisting of perfluorotetraglyme, γ-butyrolactone, trimethylphosphate, dimethyl methylphosphonate, difluoromethylacetate, fluoroethylene carbonate (FEC), and vinylene carbonate (VC).

### Claim 16 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte composition has a flash point greater than 100° C.

### Claim 17 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte composition has a flash point greater than 110° C.

### Claim 18 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte composition has a flash point greater than 120° C.

### Claim 19 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte composition has self-extinguishing time of zero.

### Claim 20 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte composition has an ionic conductivity of from 0.01 mS/cm to about 10 mS/cm at 25° C.

### Claim 21 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte composition has an ionic conductivity of from 0.1 mS/cm to 3 mS/cm at 25° C.

### Claim 22 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein the electrolyte solvent further comprises a non-carbonate-containing functionally substituted perfluoropolymer ether having one or more aliphatic, alkyl, aromatic, heterocyclo, amide, carbamate, sulfone, phosphate, phosphonate, or nitrile terminal end groups.

### Claim 23 (depends on 22)

The non-flammable electrolyte composition of claim 22, wherein the non-carbonate-containing functionally substituted perfluoropolymer ether comprises between 5 wt % and 25 wt % of the solvent.

### Claim 24 (depends on 1)

A battery comprising:
an anode;
a separator;
a cathode;
at least one cathode current collector; and
the non-flammable electrolyte composition according to claim 1.

### Claim 25 (depends on 24)

The battery of claim 24, wherein the at least one cathode current collector comprises aluminum.

### Claim 26 (depends on 25)

The battery of claim 25, wherein the non-flammable electrolyte composition comprises LiTFSI.

### Claim 27 (depends on 26)

The battery of claim 26, wherein non-flammable electrolyte composition prevents or reduces corrosion of the cathode aluminum current collector as compared to a reference battery comprising one or more organic carbonate solvents and LiTFSI, wherein the reference battery does not have a functionally substituted perfluoropolymer.

### Claim 28 (depends on 24)

The battery of claim 24, wherein the battery has an operating temperature of about −30° C. to about 150° C.

### Claim 29 (depends on 24)

The battery of claim 24, wherein the non-flammable electrolyte composition prevents or reduces the flammability of the battery as compared to a reference battery comprising one or more organic carbonate solvents and LiTFSI, wherein the reference battery does not have the functionally substituted perfluoropolyether.

### Claim 30 (depends on 1)

The non-flammable electrolyte composition of claim 1, wherein R′ is an unsubstituted lower alkyl carbonate group.
