# US 10,308,385 B2 · Method and apparatus for compacting product

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- Number: US 10,308,385 B2
- Document ID: US10308385B2
- Status: Granted
- Kind: B2
- Application number: 13/737,426
- Filed: 2013-01-09
- Published: 2013-05-23
- Granted: 2019-06-04
- Earliest claimed: 2009-10-23
- Assignees: Frito-Lay North America, Inc.
- Applicants: Frito-Lay North America, Inc.
- Inventors: Patrick Joseph Bierschenk; Jerry Mike Reaves
- Web page: https://patentgrep.com/patent/US10308385B2

## CPC

- B65B 37/00: Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged (methods of, or means for, filling individual containers with such materials or articles B65B1/04, B65B3/04)
- B65B 9/20: the webs being formed into tubes in situ around the filling nozzles
- B65B 37/18: by weighing {(devices or methods for controlling the quantity of material or liquid fed or filled into a container by weighing B65B1/32, B65B3/28)}
- B65B 1/22: by vibration
- B65B 1/32: by weighing (check-weighing of filled containers or receptacles B65B1/46)
- B65B: MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING (bundling and pressing devices for cigars A24C1/44; devices for tensioning and securing binders adapted to be supported by the article or articles to be bound B25B25/00; applying closure members to bottles, jars or similar containers B67B1/00-B67B6/00; concurrent cleaning, filling and closing of bottles B67C7/00; emptying bottles, jars, cans, casks, barrels or similar containers B67C9/00)

## Abstract

A method for compacting a slug of product and apparatus for accomplishing the same. The invention describes collecting weighed product in an intermediate settling device to form a compact slug of product. The device can comprise a single settling chamber or can comprise multiple settling chambers which are axially rotatable. The slug can be compacted by jostling and/or vibrating the settling device. Thereafter, the product is discharged to a packaging apparatus. Because the product in the final package is denser, a smaller package can be utilized reducing manufacturing and shipping costs.

## Claims

### Claim 1

An apparatus for compacting a product slug, said apparatus comprising:
a weigher;
a product delivery cylinder downstream from the weigher; and
a settling device located between said weigher and said product delivery cylinder; and
wherein the settling device comprises at least two settling chambers that are vertically aligned one above the other, wherein each of the at least two settling chambers comprises a separate gate that maintains product within their respective settling chambers for at least a period of time, wherein an upstream settling chamber partially settles the product to form a partially settled product slug, and wherein a downstream settling chamber receives the partially settled product slug and further settles the partially settled product slug, wherein the product slug is formed.

### Claim 2 (depends on 1)

The apparatus of claim 1 wherein each of said at least two settling chambers comprises a cross-sectional shape substantially similar to the desired shape of the product slug.

### Claim 3 (depends on 2)

The apparatus of claim 2 wherein each of said at least two settling chambers comprises a substantially oval cross-section.

### Claim 4 (depends on 1)

The apparatus of claim 1 wherein each of said at least two settling chambers comprises a top end having a top opening and a bottom end having a bottom opening, and wherein the top opening is smaller than the bottom opening.

### Claim 5 (depends on 1)

The apparatus of claim 1 wherein said settling device further comprises a gate.

### Claim 6 (depends on 1)

The apparatus of claim 1 further comprising an intermediate funnel located between said settling device and said product delivery cylinder.

### Claim 7 (depends on 6)

The apparatus of claim 6 wherein said intermediate funnel has straight walls.

### Claim 8 (depends on 6)

The apparatus of claim 6 wherein said intermediate funnel has a larger diameter than each of said at least two settling chambers.

### Claim 9 (depends on 8)

The apparatus of claim 8 wherein said product delivery cylinder has a larger diameter than said intermediate funnel.

### Claim 10 (depends on 1)

The apparatus of claim 1 wherein each of said at least two settling chambers has a smaller diameter than said product delivery cylinder.

### Claim 11 (depends on 1)

The apparatus of claim 1 wherein each of said at least two settling chambers comprises an open top and an open bottom, and wherein said product delivery cylinder has a top end and a bottom end.

### Claim 12 (depends on 11)

The apparatus of claim 11 wherein said open top of each of said at least two settling chambers comprises a first diameter, and wherein said top end of said product delivery cylinder comprises a second diameter, and wherein said second diameter is larger than said first diameter.
