# US 10,307,969 B2 · 3D printing with small geometric offsets to affect surface characteristics

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- Number: US 10,307,969 B2
- Document ID: US10307969B2
- Status: Granted
- Kind: B2
- Application number: 15/334,527
- Filed: 2016-10-26
- Published: 2017-02-16
- Granted: 2019-06-04
- Earliest claimed: 2014-01-14
- Assignees: Adobe Inc.
- Applicants: Adobe Inc.
- Inventors: Nathan A. Carr; Tim Christopher Reiner; Gavin Stuart Peter Miller; Radomir Mech
- Web page: https://patentgrep.com/patent/US10307969B2

## CPC

- B29C 64/118: using filamentary material being melted, e.g. fused deposition modelling [FDM]
- B29C 64/106: using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C 64/112: using individual droplets, e.g. from jetting heads
- B29C 64/209: Heads; Nozzles
- B29C 64/393: for controlling or regulating additive manufacturing processes
- B33Y 10/00: Processes of additive manufacturing
- B33Y 30/00: Apparatus for additive manufacturing; Details thereof or accessories therefor
- B33Y 50/02: for controlling or regulating additive manufacturing processes
- B29K 2105/0058: {Liquid or visquous}
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B29K: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS

## Abstract

This document describes techniques and apparatuses for 3D printing with small geometric offsets to affect surface characteristics. These techniques are capable of enabling fused-deposition printers to create 3D objects having desired surface characteristics, such as particular colors, images and image resolutions, textures, and luminosities. In some cases, the techniques do so using a single filament head with a single filament material. In some other cases, the techniques do so using multiple heads each with different filaments, though the techniques can forgo many switches between these heads. Each printing layer may use even a single filament from one head, thereby enabling surface characteristics while reducing starts and stops for filaments heads, which enables fewer artifacts or increases printing speed.

## Claims

### Claim 1

A method comprising:
determining, based on a desired surface characteristic of a 3D object, amplitudes of waves of filaments to be placed at outer bounds of alternating layers or alternating sets of layers of a 3D fused-deposition printing model for the 3D object, the outer bounds representing a modeled surface of the 3D object; and
providing the amplitudes of the waves of the filaments effective to enable a fused deposition printer to print the 3D object having the desired surface characteristic.

### Claim 2 (depends on 1)

The method of claim 1, wherein providing the amplitudes is effective to cause small geometric offsets between some of the alternating layers or alternating sets of layers, the small geometric offsets causing more or less light to be reflected off of the some of the alternating layers or alternating sets of layers.

### Claim 3 (depends on 2)

The method of claim 2, wherein the small geometric offsets causes more or less light to be reflected without changing filament materials or colors between the alternating layers or alternating sets of layers.

### Claim 4 (depends on 1)

The method of claim 1, wherein the surface characteristic is an image separate from the 3D object, and wherein determining the amplitudes and providing the amplitudes is effective to enable the fused deposition printer to create the image on the surface of the 3D object.

### Claim 5 (depends on 1)

The method of claim 1, wherein the desired surface characteristic is a texture having a tactile feel and the filaments to be placed at the outer bounds of the alternating layers or alternating sets of layers of the 3D fused-deposition printing model have a same color and sheen.

### Claim 6 (depends on 1)

The method of claim 1, further comprising, prior to determining the amplitudes of the waves of the filaments, receiving a 3D model or image for the 3D object and determining the 3D fused-deposition printing model based on the 3D model or image, the determining the 3D fused-deposition printing model including determining layers of the 3D fused-deposition printing model of which the alternating layers or alternating sets of layers are included.

### Claim 7 (depends on 6)

The method of claim 6, wherein the layers are determined based on a filament width of a filament head of a 3D fused-deposition printer to which the amplitudes are provided.

### Claim 8 (depends on 6)

The method of claim 6, wherein determining the 3D fused-deposition printing model includes determining a printing orientation having fewer horizontal surface planes or a small area of horizontal surface than an original orientation of the object of the 3D model or image.

### Claim 9 (depends on 6)

The method of claim 6, wherein determining the 3D fused-deposition printing model corrects a horizontal surface plane by leaving a depression under the horizontal surface plane and filling the depression with concave layers effective to provide multiple layer edges at the horizontal surface plane.

### Claim 10 (depends on 1)

The method of claim 1, wherein determining the amplitudes is further based on a droop characteristic of the filaments, the droop characteristic caused by gravity causing an amount of droop on one or more filaments to be placed at the outer bounds of the alternating layers.

### Claim 11 (depends on 1)

The method of claim 1, further comprising:
assigning samples onto layers of the 3D fused-deposition printing model, the samples representing peaks, valleys, or intersections of the waves at the outer bounds of each of the layers;
aligning phases of respective waves of respective successive layers by mapping the samples of the successive layers;
removing a sample of a later one the successive layers relative to a prior one of the successive layers responsive to the mapping indicating that the sample is less than a minimum wavelength threshold from a neighboring sample; and
adding a sample to another later one of the successive layers relative to another prior one of the successive layers responsive to the mapping indicating that two samples are separated by a distance larger than a maximum wavelength threshold, the adding the sample being added between the two samples effective to reduce the distance to less than or equal to the maximum wavelength threshold.

### Claim 12 (depends on 11)

The method of claim 11, the operations further comprising determining a relaxation of the samples of the later one of the successive layers, the relaxation altering a phase of, and locations of, the samples of the later one of the successive layers relative to the prior one of the successive layers effective to more-evenly space the samples.

### Claim 13 (depends on 12)

The method of claim 12, wherein determining the relaxation of the samples is also based on minimizing phase distortion with the samples of the prior one of the successive layers.