# US 10,307,854 B2 · Method for selection of weld control algorithms

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- Number: US 10,307,854 B2
- Document ID: US10307854B2
- Status: Granted
- Kind: B2
- Application number: 15/868,005
- Filed: 2018-01-11
- Published: 2018-07-12
- Granted: 2019-06-04
- Earliest claimed: 2011-05-26
- Assignees: Victor Equipment Company
- Applicants: Victor Equipment Company
- Inventors: Roger H. Lambert; Geoffrey H. Putnam
- Web page: https://patentgrep.com/patent/US10307854B2

## CPC

- B23K 9/0953: {using computing means}
- B23K 9/0956: {using sensing means, e.g. optical}
- B23K 9/10: Other electric circuits therefor; Protective circuits; Remote controls
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM

## Abstract

A system and method for generating a weld are provided. The system receives a selection of a magnitude of a voltage. The system selects a first weld control algorithm when the magnitude of the voltage is in a first range of values. The system may also select a second weld control algorithm when the magnitude of the voltage is in a second range of values. The system may generate welding output power based on the first and second weld control algorithms.

## Claims

### Claim 1

A system for generating a weld for a welding machine, the system comprising:
a power circuit for generating welding output power for a welding process for the welding machine; and
a control circuit in communication with the power circuit and configured to:
receive a selected welding process from a plurality of welding processes, the plurality of welding processes including gas metal arc welding, flux core arc welding, shielded metal arc welding, and inert gas welding;
receive a value of a detected welding parameter for the welding machine;
automatically select a first weld control algorithm from a plurality of weld control algorithms in the case that the detected welding parameter is in a first range of values for the selected welding process, and generate and provide power to the welding machine based on the first algorithm; and
automatically select a second weld control algorithm from the plurality of weld control algorithms in the case that the detected welding parameter is in a second range of values for the selected welding process, and generate and provide power to the welding machine based on the second algorithm.

### Claim 2 (depends on 1)

The system of claim 1, wherein the second range of values is between the first range of values.

### Claim 3 (depends on 1)

The system of claim 1, wherein the welding process is flux core arc welding.

### Claim 4 (depends on 1)

The system of claim 1, wherein the welding process is gas metal arc welding.

### Claim 5 (depends on 4)

The system of claim 4, wherein the first weld control algorithm comprises a voltage control mode algorithm.

### Claim 6 (depends on 5)

The system of claim 5, wherein the second weld control algorithm comprises a current control mode algorithm or a controlled dip transfer control, or the second weld control algorithm is implemented as a finite state machine.

### Claim 7 (depends on 4)

The system of claim 4, wherein the first weld control algorithm comprises a proportional-integral loop.

### Claim 8 (depends on 7)

The system of claim 7, wherein the second weld control algorithm comprises a finite state machine loop.

### Claim 9 (depends on 1)

The system of claim 1, wherein the welding process is shielded metal arc welding.

### Claim 10 (depends on 9)

The system of claim 9, wherein the first weld control algorithm comprises a current control mode algorithm.

### Claim 11 (depends on 10)

The system of claim 10, wherein the second weld control algorithm comprises an arc force control mode algorithm.

### Claim 12 (depends on 1)

The system of claim 1, wherein the control circuit is further configured to select a third weld control algorithm from the plurality of weld control algorithms when the detected welding parameter is in a third range of values.

### Claim 13 (depends on 1)

The system of claim 1, wherein the first and second weld control algorithms are each selected from the group of a current control mode algorithm, a voltage control mode algorithm, a controlled dip transfer algorithm, a finite state machine and an arc force control mode algorithm.

### Claim 14

A method for generating a weld for a welding machine, the method comprising:
receiving, at a control circuit, a detected welding parameter;
receiving a selected welding process from a plurality of welding processes, the plurality of welding processes including gas metal arc welding, flux core arc welding, shielded metal arc welding, and inert gas welding;
automatically selecting a first weld control algorithm from a plurality of weld control algorithms in the case that the detected welding parameter is in a first range of values for the selected welding process, and generate and provide power to the welding machine via the power circuit based on the first weld control algorithm;
automatically selecting a second weld control algorithm from the plurality of weld control algorithms in the case that the detected welding parameter is in a second range of values for the selected welding process, and generate and provide power to the welding machine via the power circuit based on the second weld control algorithm; and
generating and providing welding output power to the weld machine based on the selected first or second weld control algorithms.

### Claim 15 (depends on 14)

The method of claim 14, wherein the first weld control algorithm comprises a current control mode algorithm.

### Claim 16 (depends on 14)

The method of claim 14, wherein the second weld control algorithm comprises a voltage control mode algorithm.

### Claim 17 (depends on 14)

The method of claim 14, wherein the second control algorithm comprises a controlled dip transfer control.

### Claim 18 (depends on 14)

The method of claim 14, wherein the second control algorithm is implemented as a finite state machine.

### Claim 19 (depends on 14)

The method of claim 14, wherein the second weld control algorithm comprises an arc force control mode algorithm.

### Claim 20

A method for generating a weld for a welding machine, the method comprising:
receiving, at a control circuit, a value of a detected welding parameter;
receiving a selected welding process from a plurality of welding processes, the plurality of welding processes including gas metal arc welding, flux core arc welding, shielded metal arc welding, and inert gas welding;
automatically selecting a first weld control algorithm from a plurality of weld control algorithms in the case that the detected welding parameter is in a first range of values of the selected welding process, and generate and provide power to the welding machine via a power circuit based on the first weld control algorithm;
automatically selecting a second weld control algorithm from the plurality of weld control algorithms in the case that the detected welding parameter is in a second range of values of the selected welding process, and generate and provide power to the welding machine via the power circuit based on the second weld control algorithm;
generating and providing welding output power to the welding machine based on the selected first or second weld control algorithms;
continuously monitoring the value of the detected welding parameter after the welding output power has been provided to the welding machine; and
determining whether to change the selected first or second weld control algorithm based on the continuously monitored value of the detected welding parameter.
