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US 10,293,333 B2Granted
Catalyst containing phosphorus for converting oxygenates into olefins
AssigneeClariant Produkte (Deutschland) GmbH
InventorsMarkus Tonigold, Manfred Frauenrath, Goetz Burgfels
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Abstract
The present invention relates to a novel process for preparing a phosphorus-containing catalyst, in which a steam treatment of the catalyst is effected, and to the catalyst obtainable thereby, and to the use thereof in a process for preparing olefins from oxygenates. The steam treatment of the catalyst typically precedes modification of the catalyst with a phosphorus compound.
Claims22
A process for preparing a phosphorus-containing catalyst, comprising the steps of:
- (a) extruding a mixture comprising a zeolite having an MFI structure, having an Si/Al atomic ratio in the range from 85 to 125, and aluminum oxide, aluminum oxide hydrate or both as a binder to obtain an extrudate,
- (b) calcining the extrudate obtained from step (a),
- (c) treating the calcined extrudate obtained from step (b) with steam,
- (d) applying a phosphorus compound to the steam-treated extrudate from step (c) to obtain a phosphorus-containing extrudate, and
- (e) calcining the phosphorus-modified extrudate from step (d) thereby producing a phosphorus-containing catalyst,
- wherein the proportion by weight of phosphorus in the catalyst obtained after step (e) is 0.8% to 2.5% by weight, and wherein the binder present in the mixture extruded in step (a) is used in an amount in the range from 8% to 40% by weight, based on the total weight of zeolite used and binder, and
- wherein
- (i) both between the extrusion in step (a) and the calcination in step (b) and after the application of a phosphorus compound in step (d), there is no treatment with steam, and
- (ii) both before the treatment of the extrudate with steam in step (c) and after the calcination of the phosphorus-modified extrudate in step (e), there is no application of a phosphorus compound.
6 more elements
Dependencies are inferred from the claim text.