Porous membrane separator for secondary battery, method for producing the same, and secondary battery
AssigneeZeon Corporation
InventorsYujiro Toyoda, Takuya Kaneda
Life of this patent
Estimating the term…
Abstract
A porous membrane separator for a secondary battery, comprising a separator substrate, a porous membrane formed on at least one surface of the separator substrate, and an adhesive layer formed on the porous membrane, wherein: the porous membrane contains non-conductive particles and a water-soluble maleimide-maleic acid copolymer including a specific structural unit (a) a structural unit (b); and the adhesive layer contains a particulate polymer having a glass transition temperature of 10° C. or higher and 110° C. or lower.
Claims7
A porous membrane separator for a secondary battery, comprising a separator substrate, a porous membrane formed on at least one surface of the separator substrate, and an adhesive layer formed on the porous membrane, wherein
- the porous membrane contains non-conductive particles and a water-soluble maleimide-maleic acid copolymer including a structural unit (a) represented by the following formula (I) and a structural unit (b) represented by the following formula (II),
- the maleimide-maleic acid copolymer includes the structural unit (b) at 30 mol % or more and 75 mol % or less,
- the adhesive layer contains a particulate polymer having a glass transition temperature of 30° C. or higher and 110° C. or lower,
- (in the formula (I), R1 represents at least one selected from the group consisting of a hydrogen atom, C1 to C6 alkyl groups, C3 to C12 cycloalkyl groups, a phenyl group, a phenyl group substituted by a C1 to C6 alkyl group, a phenyl group substituted by a C1 to C6 alkyloxy group, a phenyl group substituted by a halogen atom, and a hydroxyphenyl group),
- X (II)
- (in the formula (II), X represents a maleic acid unit, X may be partially neutralized by an ion other than a hydrogen ion, or may be partially dehydrated, or may be partially esterified), and
- the particulate polymer is a polymer including aromatic vinyl monomer units, and the ratio of the aromatic vinyl monomer units with respect to the total units of the particulate polymer is 70% by weight or more, and 95% by weight or less.
A method for producing a porous membrane separator for a secondary battery, the method comprising the steps of:
- applying a porous membrane slurry onto at least one surface of a separator substrate, the porous membrane slurry containing non-conductive particles and a water-soluble maleimide-maleic acid copolymer including a structural unit (a) represented by the following formula (I) and structural unit (b) represented by the following formula (II), followed by drying to form a porous membrane;
- wherein the maleimide-maleic acid copolymer includes the structural unit (b) at 30 mol % or more and 75 mol % or less, and
- applying an adhesive layer slurry onto the porous membrane, the adhesive layer slurry containing a particulate polymer having a glass transition temperature of 30° C. or higher and 100° C. or lower, followed by drying to form an adhesive layer,
- (in the formula (I), R1 represents at least one selected from the group consisting of a hydrogen atom, C1 to C6 alkyl groups, C3 to C12 cycloalkyl groups, a phenyl group, a phenyl group substituted by a C1 to C6 alkyl group, a phenyl group substituted by a C1 to C6 alkyloxy group, a phenyl group substituted by a halogen atom, and a hydroxyphenyl group),
- X (II)
- (in the formula (II), X represents a maleic acid unit, X may be partially neutralized by an ion other than a hydrogen ion, or may be partially dehydrated, or may be partially esterified), wherein
- the particulate polymer is a polymer including aromatic vinyl monomer units, and the ratio of the aromatic vinyl monomer units with respect to the total units of the particulate polymer is 70% by weight or more, and 95% by weight or less.
Dependencies are inferred from the claim text.