Method of reducing overlay error in via to grid patterning
AssigneeTokyo Electron Limited
InventorNihar Mohanty
Life of this patent
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Abstract
Techniques herein include a method of patterning a substrate that uses a self-alignment based process to align a via to odd and even trenches by using multiple different materials. Methods herein decompose or separate a via pattern into spacer side via and mandrel side via, and then sequentially access the spacer side and mandrel side respectively. With such a technique, overlay of via to grid is significantly improved. By using an additional memorization layer underneath a trench memorization layer and independently accessing the spacer side and mandrel side in the midst of a trench pattern, significant improvement in via alignment is achieved.
Claims15
A method of patterning a substrate, the method comprising:
- forming a first memorization layer on a target layer of a substrate;
- forming a second memorization layer on the first memorization layer;
- forming a multi-line layer above the second memorization layer, the multi-line layer including a region having a pattern of alternating lines of two or more differing materials, wherein each line has a horizontal thickness, a vertical height, and extends across the substrate, wherein each line of the pattern of alternating lines forms part of a top surface of the multi-line layer and vertically extends to a bottom surface of the multi-line layer, wherein at least two of the two or more differing materials differ chemically from each other by having different etch resistivities relative to each other;
- forming a first etch mask on the multi-line layer and executing a first etch process that etches into the first memorization layer using the first etch mask and one or more materials of the multi-line layer as a first combined etch mask;
- subsequent to executing the first etch process, removing a specific material from the multi-line layer and transferring a pattern defined by the multi-line layer into the first memorization layer;
- and
- subsequent to transferring the pattern defined by the multi-line later into the first memorization layer, forming a second etch mask on the multi-line layer and executing a second etch process that etches into the first memorization layer using the second etch mask and one or more materials of the multi-line layer as a second combined etch mask.
Dependencies are inferred from the claim text.