# US 10,246,799 B2 · Polylactic acid resin composition for 3D printing

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- Number: US 10,246,799 B2
- Document ID: US10246799B2
- Status: Granted
- Kind: B2
- Application number: 15/504,286
- Filed: 2015-08-21
- Published: 2017-08-17
- Granted: 2019-04-02
- Earliest claimed: 2014-09-17
- Assignees: SK Chemicals Co., Ltd.
- Applicants: SK Chemicals Co., Ltd.
- Inventors: Min-young Kim; Jong Ryang Kim; Tae-Young Kim; Sung-wan Jeon
- Web page: https://patentgrep.com/patent/US10246799B2

## CPC

- D01F 6/70: from polyurethanes
- B29C 64/106: using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B33Y 10/00: Processes of additive manufacturing
- B33Y 70/00: Materials specially adapted for additive manufacturing
- C08G 18/10: Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G 18/246: {containing also tin-carbon bonds}
- C08G 18/348: {Hydroxycarboxylic acids}
- C08G 18/428: {Lactides}
- C08G 18/48: Polyethers
- C08G 18/4825: {Polyethers containing two hydroxy groups (C08G18/4833 - C08G18/5096 take precedence)}
- C08G 18/73: acyclic
- C08G 18/831: {by oxygen-containing compounds inclusive of carbonic acid halogenides, carboxylic acid halogenides and epoxy halides (by aldehydes C08G18/84, by peroxides C08G18/86)}
- C08G 63/06: derived from hydroxycarboxylic acids
- C08G 63/08: Lactones or lactides
- C08G 71/04: Polyurethanes
- B29K 2067/046: {PLA, i.e. polylactic acid or polylactide}
- D01F: CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- B29K: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS

## Abstract

A polylactic acid resin composition, which comprises: a hard segment containing a polylactic acid repeat unit; and a soft segment containing a polyurethane polyol repeat unit in which polyether-based polyol repeat units are linearly connected to each other via a urethane linkage, can be processed at low temperatures and at high rates, has a high solidification rate, and is eco-friendly, due to a low melting point thereof, and thus is useful for 3D printing.

## Claims

### Claim 1

A polylactic acid resin composition for three-dimensional (3D) printing, comprising:
(a) a hard segment comprising a polylactic acid repeat unit represented by Formula 1; and (b) a soft segment comprising a polyurethane polyol repeat unit in which polyether-based polyol repeat units represented by Formula 2 are linearly linked via urethane bonds,
wherein the composition has a melting temperature of 170° C. or less, a glass transition temperature of 55° C. or less, a number-average molecular weight of 50,000 or more, and a viscosity of 1,000 Pas or less when measured at a temperature of 200° C. and at a shear rate of 100 s−1:
wherein n in Formula 1 is an integer ranging from 700 to 5,000; and, in Formula 2, A is a linear or branched alkylene group having 2 to 5 carbon atoms, and m is an integer ranging from 10 to 100.

### Claim 2 (depends on 1)

The composition according to claim 1, wherein the composition comprises (a) the hard segment in an amount of 65 to 95% by weight and (b) the soft segment in an amount of 5 to 35% by weight, relative to the total weight of the composition.

### Claim 3 (depends on 1)

The composition according to claim 1, wherein the polyether-based polyol repeat unit is at least one selected from the group consisting of a polyetherglycol (PEG) repeat unit, a poly(1,2-propyleneglycol) repeat unit, a poly(1,3-propanediol) repeat unit, a polytetramethyleneglycol repeat unit, a polybutyleneglycol repeat unit, a repeat unit of a polyol formed by copolymerization of propylene oxide and tetrahydrofurane, a repeat unit of a polyol formed by copolymerization of ethylene oxide and tetrahydrofurane, and a repeat unit of a polyol formed by copolymerization of ethylene oxide and propylene oxide.

### Claim 4 (depends on 1)

The composition according to claim 1, wherein the urethane bond is formed by a reaction between a terminal hydroxyl group in the polyether-based polyol repeat unit and a diisocyanate compound.

### Claim 5 (depends on 4)

The composition according to claim 4, wherein the diisocyanate compound is at least one selected from the group consisting of 1,6-hexamethylene diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 1,3-xylene diisocyanate, 1,4-xylene diisocyanate, 1,5-naphthalene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, 3,3′-dimethyl-4,4′-diphenylmethane diisocyanate, 4,4′-bisphenylene diisocyanate, isophorone diisocyanate, and hydrogenated diphenylmethane diisocyanate.

### Claim 6 (depends on 1)

The composition according to claim 1, further comprising at least one additive selected from the group consisting of a hindered phenol antioxidant, an amine antioxidant, a thio antioxidant, a phosphite antioxidant, silica, colloidal silica, alumina, alumina sol, talc, mica, and calcium carbonate.

### Claim 7 (depends on 1)

A polylactic acid filament for 3D printing, comprising the polylactic acid resin composition according to claim 1.

### Claim 8

A method of 3D printing using a polylactic acid resin composition, which comprises: (a) a hard segment comprising a polylactic acid repeat unit represented by Formula 1; and (b) a soft segment comprising a polyurethane polyol repeat unit in which polyether-based polyol repeat units represented by Formula 2 are linearly linked via urethane bonds,
wherein the composition has a melting temperature of 170° C. or less, a glass transition temperature of 55° C. or less, a number-average molecular weight of 50,000 or more, and a viscosity of 1,000 Pas or less when measured at a temperature of 200° C. and at a shear rate of 100 s−1:
wherein n in Formula 1 is an integer ranging from 700 to 5,000; and, in Formula 2, A is a linear or branched alkylene group having 2 to 5 carbon atoms, and m is an integer ranging from 10 to 100.
