Electrodeposition mediums for formation of protective coatings electrochemically deposited on metal substrates
AssigneeGeneral Cable Technologies Corporation
InventorsVinod Chintamani Malshe, Sameer Shankar Jadhav, Vitthal Abaso Sawant, Sathish Kumar Ranganathan, Cody R. Davis, Srinivas Siripurapu, Vijay Mhetar, Ryan M. Andersen
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Abstract
Articles including a conductive metal substrate and a protective coating on the metal substrate are provided. The protective coating is electrochemically deposited from an electrodeposition medium including a silicon alkoxide and quaternary ammonium compounds or quaternary phosphonium compounds. Methods of electrochemically depositing such protective coatings are also described herein.
Claims13
An article comprising:
- an electrically conductive metal substrate and a protective coating, the protective coating electrochemically deposited from an electrodeposition medium comprising:
- a silicon alkoxide;
- one or more quaternary ammonium compounds or quaternary phosphonium compounds, wherein the one or more quaternary ammonium compounds or quaternary phosphonium compounds are selected from the group consisting of tetra butyl ammonium hydroxide, benzyl triethyl ammonium hydroxide, tetra ethyl ammonium hydroxide, tetra methyl ammonium hydroxide, benzyl trimethyl ammonium hydroxide, trimethyl hydroxyethyl ammonium hydroxide, tetra butyl phosphonium hydroxide, benzyl triethyl phosphonium hydroxide, tetra ethyl phosphonium hydroxide, tetra methyl phosphonium hydroxide, benzyl trimethyl phosphonium hydroxide, and trimethyl hydroxyethyl phosphonium hydroxide;
- and
- water;
- wherein the article is at least one of one or more electrically conductive wires in an overhead conductor.
An article comprising:
- an electrically conductive metal substrate and a protective coating, the protective coating electrochemically deposited from an electrodeposition medium comprising:
- a silicon alkoxide;
- one or more quaternary ammonium compounds or quaternary phosphonium compounds, wherein the one or more quaternary ammonium compounds or quaternary phosphonium compounds are selected from the group consisting of tetra butyl ammonium hydroxide, benzyl triethyl ammonium hydroxide, tetra ethyl ammonium hydroxide, tetra methyl ammonium hydroxide, benzyl trimethyl ammonium hydroxide, trimethyl hydroxyethyl ammonium hydroxide, tetra butyl phosphonium hydroxide, benzyl triethyl phosphonium hydroxide, tetra ethyl phosphonium hydroxide, tetra methyl phosphonium hydroxide, benzyl trimethyl phosphonium hydroxide, and trimethyl hydroxyethyl phosphonium hydroxide;
- and
- water;
- wherein the mole ratio of the silicon alkoxide to the one or more quaternary ammonium compounds or quaternary phosphonium compounds ranges from about 1 to about 2 to a mole ratio of about 1 to about 7.
An article comprising:
- an electrically conductive metal substrate and a protective coating, the protective coating electrochemically deposited from an electrodeposition medium comprising:
- a silicon alkoxide;
- one or more quaternary ammonium compounds or quaternary phosphonium compounds, wherein the one or more quaternary ammonium compounds or quaternary phosphonium compounds are selected from the group consisting of tetra butyl ammonium hydroxide, benzyl triethyl ammonium hydroxide, tetra ethyl ammonium hydroxide, tetra methyl ammonium hydroxide, benzyl trimethyl ammonium hydroxide, trimethyl hydroxyethyl ammonium hydroxide, tetra butyl phosphonium hydroxide, benzyl triethyl phosphonium hydroxide, tetra ethyl phosphonium hydroxide, tetra methyl phosphonium hydroxide, benzyl trimethyl phosphonium hydroxide, and trimethyl hydroxyethyl phosphonium hydroxide;
- and
- water;
- wherein the article further comprises an operating temperature of about 5° C. or less than that of a comparative electrically conductive wire having the same electrically conductive metal substrate and no protective coating, when the operating temperature is measured at about 100° C. or greater.
Dependencies are inferred from the claim text.