# US 10,246,623 B2 · Resin composition, article prepared by using the same, and method of preparing the same

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- Number: US 10,246,623 B2
- Document ID: US10246623B2
- Status: Granted
- Kind: B2
- Application number: 15/272,882
- Filed: 2016-09-22
- Published: 2018-03-22
- Granted: 2019-04-02
- Earliest claimed: 2016-09-21
- Assignees: Naieel Technology
- Applicants: NAiEEL Technology
- Inventors: Jaewoo Kim; Duck Bong Seo; Chan Kyu Kwak
- Web page: https://patentgrep.com/patent/US10246623B2

## CPC

- C09K 5/14: Solid materials, e.g. powdery or granular
- C08K 3/38: Boron-containing compounds
- C08K 2003/385: {Binary compounds of nitrogen with boron}
- C08K 2201/001: Conductive additives
- C08K 2201/011: Nanostructured additives
- C09K: MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

Provided are a resin composition, an article prepared by using the resin composition, and a method of preparing the article. The resin composition includes thermally conductive particles, boron nitride nanotubes, and a matrix resin.

## Claims

### Claim 1

A resin composition comprising:
thermally conductive particles;
boron nitride nanotubes, wherein the boron nitride nanotubes are at an amount in a range of about 1.5 wt % to not more than 4.5 wt % based on a total weight of the thermally conductive particles; and
a matrix resin.

### Claim 2 (depends on 1)

The resin composition of claim 1, wherein an average particle diameter of the thermally conductive particles is in a range of about 0.1 μm to about 150 μm, and an average aspect ratio of the thermally conductive particles is in a range of about 1 to about 300.

### Claim 3 (depends on 1)

The resin composition of claim 1, wherein the thermally conductive particles comprise a metal nitride, a metal oxide, a metal oxynitride, a metal carbide, or a combination thereof.

### Claim 4 (depends on 1)

The resin composition of claim 1, wherein the thermally conductive particles comprise an aluminum nitride, an aluminum oxide, an aluminum oxynitride, a boron nitride, a boron oxide, a boron oxynitride, a silicon oxide, silicon carbide, a beryllium oxide, or a combination thereof.

### Claim 5 (depends on 1)

The resin composition of claim 1, wherein the thermally conductive particles comprise a boron nitride.

### Claim 6 (depends on 1)

The resin composition of claim 1, wherein the thermally conductive particles are hexagonal boron nitride particles.

### Claim 7 (depends on 5)

The resin composition of claim 5, wherein an average particle diameter of the hexagonal boron nitride particles is in a range of about 0.1 μm to about 150 μm, and an average aspect ratio of the hexagonal boron nitride particles is in a range of about 10 to about 300.

### Claim 8 (depends on 1)

The resin composition of claim 1, wherein an average diameter of the boron nitride nanotubes is in a range of about 2 nm to about 1 μm, an average length of the boron nitride nanotubes is in a range of about 0.5 μm to about 1,000 μm, and an average aspect ratio of the boron nitride nanotubes is in a range of about 5 to about 100,000.

### Claim 9 (depends on 1)

The resin composition of claim 1, wherein the matrix resin is a thermoplastic resin or a thermosetting resin.

### Claim 10 (depends on 1)

The resin composition of claim 1, wherein the matrix resin is at least one selected from a nylon resin, a polyethylene resin, a polypropylene resin, a polybutylene resin, a polyester resin, a polyurethane resin, a polyacrylic resin, a styrene butadiene resin, a vinyl resin, a polycarbonate resin, a polysulfone resin, a polyether sulfone resin, a polyvinylbutyral resin, a polyvinyl formal resin, a polyvinyl acetate resin, a polystyrene resin, a styrene divinylbenzene resin, a fluoride resin, an acrylic resin, a silicon resin, an epoxy resin, an amino resin, and a phenolic resin.

### Claim 11 (depends on 1)

The resin composition of claim 1, wherein the matrix resin is an epoxy resin.

### Claim 12 (depends on 1)

The resin composition of claim 1 comprising, based on a total weight of the resin composition:
the thermally conductive particles at an amount in a range of about 10 or greater wt % to about 80 wt % or less;
the boron nitride nanotubes at an amount in a range of greater than about 0 wt % to about 30 wt % or less; and
the matrix resin at an amount in a range of about 20 wt % to about 90 wt %.

### Claim 13 (depends on 1)

The resin composition of claim 1 further comprising an additive.

### Claim 14 (depends on 1)

An article prepared by using the resin composition of claim 1.

### Claim 15 (depends on 14)

The article of claim 14, wherein a thermal conductivity of the article is 3.0 W/mK or higher; a breakdown voltage of the article is 10.0 kV/mm or higher; and a flexural modulus of the article is 20 GPa or higher.

### Claim 16

A method of preparing an article, the method comprising
providing a resin composition comprising thermally conductive particles, boron nitride nanotubes, and a matrix resin, wherein the boron nitride nanotubes are at an amount in a range of about 1.5 wt % not more than 4.5 wt % based on a total weight of the thermally conductive particles; and
heating or curing the resin composition to form an article.

### Claim 17 (depends on 16)

The method of claim 16 further comprising pre-treating the thermally conductive particles and/or the boron nitride nanotubes before the providing of the resin composition, wherein the pre-treating comprises:
dispersing the thermally conductive particles and/or the boron nitride nanotubes in a solvent to prepare a dispersion;
applying ultrasonic waves to the dispersion; and
removing the solvent.

### Claim 18 (depends on 1)

The resin composition of claim 1, wherein the boron nitride nanotubes are at an amount of about 3 wt % based on a total weight of the thermally conductive particles.
