# US 10,245,788 B1 · Methods and apparatus for thermal compensation during additive manufacturing

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- Number: US 10,245,788 B1
- Document ID: US10245788B1
- Status: Granted
- Kind: B1
- Application number: 15/896,372
- Filed: 2018-02-14
- Granted: 2019-04-02
- Earliest claimed: 2018-02-14
- Assignees: Thermwood Corporation
- Applicants: Thermwood Corporation
- Inventors: Kenneth J. Susnjara
- Web page: https://patentgrep.com/patent/US10245788B1

## CPC

- B29C 64/393: for controlling or regulating additive manufacturing processes
- B29C 64/106: using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C 64/209: Heads; Nozzles
- B29C 64/218: Rollers
- B29C 64/236: for motion in a direction within the plane of a layer
- B29C 64/118: using filamentary material being melted, e.g. fused deposition modelling [FDM]
- B29C 64/124: using layers of liquid which are selectively solidified
- B29C 64/194: during lay-up
- B29K 2101/12: Thermoplastic materials
- B29K 2995/0012: having particular thermal properties
- B33Y 10/00: Processes of additive manufacturing
- B33Y 30/00: Apparatus for additive manufacturing; Details thereof or accessories therefor
- B33Y 50/02: for controlling or regulating additive manufacturing processes
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B29K: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR {MOULDS, } REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING

## Abstract

A method for thermal compensation during an additive manufacturing process. In some aspects, the method may include receiving, at a CNC machine, information relating to a material used in the additive manufacturing process, wherein the received information includes at least a Coefficient for Thermal Expansion (CTE) for the material. The method may further include modifying a distance of travel for a first pre-programmed tool path based on at least the Coefficient for Thermal Expansion (CTE).

## Claims

### Claim 1

A method for thermal compensation during an additive manufacturing process, the method comprising:
receiving, at a CNC machine, information relating to a material used in the additive manufacturing process, wherein the received information includes at least a Coefficient for Thermal Expansion (CTE) for the material; and
modifying a distance of travel for a first pre-programmed tool path based on at least the Coefficient for Thermal Expansion (CTE);
wherein the CNC machine includes at least one servomotor for linearly translating a nozzle along the first pre-programmed tool path;
wherein rotational motion of the servomotor is configured to linearly translate the nozzle via a gearing mechanism; and
wherein modifying the distance of travel for the first pre-programmed tool path includes adjusting the gearing mechanism.

### Claim 2 (depends on 1)

The method of claim 1, wherein the material is a thermoplastic material that expands when heated and contracts when cooled.

### Claim 3 (depends on 1)

The method of claim 1, wherein the additive manufacturing process is a 3D printing process.

### Claim 4 (depends on 1)

The method of claim 1, wherein modifying the first pre-programmed tool path includes increasing the distance of travel for the first pre-programmed tool path.

### Claim 5 (depends on 1)

The method of claim 1, wherein modifying the first pre-programmed tool path includes decreasing the distance of travel for the first pre-programmed tool path.

### Claim 6 (depends on 1)

The method of claim 1, further comprising:
moving the nozzle of the CNC machine the modified distance of travel along the first pre-programmed tool path.

### Claim 7 (depends on 1)

The method of claim 1, further comprising:
modifying a distance of travel for a second pre-programmed tool path based on at least the Coefficient for Thermal Expansion (CTE).

### Claim 8 (depends on 1)

The method of claim 1, wherein rotational motion of the servomotor is translated to linear motion according to a scaling factor.

### Claim 9 (depends on 8)

The method of claim 8, wherein modifying the distance of travel for the first pre-programmed tool path includes adjusting the scaling factor.

### Claim 10

A method for thermal compensation during an additive manufacturing process, the method comprising:
receiving, at a CNC machine, information relating to a material used in the additive manufacturing process, wherein the received information includes at least a Coefficient for Thermal Expansion (CTE) for the material; and
adjusting a motion of the CNC machine based on at least the CTE of the material;
wherein adjusting the motion of the CNC machine includes adjusting a gearing mechanism associated with a servomotor of the CNC machine.

### Claim 11 (depends on 10)

The method of claim 10, wherein adjusting the motion of the CNC machine includes adjusting a scaling factor of the CNC machine.

### Claim 12 (depends on 10)

The method of claim 10, wherein the servomotor controls movement of a print head of the CNC machine, and wherein adjusting the motion of the CNC machine includes adjusting movement of the print head by adjusting a scaling factor of the servomotor.

### Claim 13 (depends on 10)

The method of claim 10, wherein the material is a fiber reinforced thermoplastic material.

### Claim 14 (depends on 10)

The method of claim 10, further including linearly translating a nozzle of the CNC machine via the servomotor and the gearing mechanism.

### Claim 15 (depends on 10)

The method of claim 10, wherein adjusting the motion of the CNC machine based on at least the CTE of the material includes adjusting a distance of travel for a first pre-programmed tool path.

### Claim 16 (depends on 15)

The method of claim 15, further including modifying a distance of travel for a second pre-programmed tool path based on at least the CTE of the material.

### Claim 17

A method for thermal compensation during an additive manufacturing process, the method comprising:
receiving, at a CNC machine, information relating to a material used in the additive manufacturing process, wherein the received information includes at least a Coefficient for Thermal Expansion (CTE) for the material and a temperature of the environment surrounding the CNC machine;
modifying a motion of a nozzle of the CNC machine based on at least the CTE of the material and the temperature of the environment surrounding the CNC machine;
wherein the CNC machine includes at least one servomotor configured to linearly translate the nozzle to produce the motion;
wherein rotational motion of the servomotor is configured to linearly translate the nozzle via a gearing mechanism; and
wherein modifying the motion of the nozzle includes adjusting the gearing mechanism.

### Claim 18 (depends on 17)

The method of claim 17, wherein modifying the motion of the CNC machine includes adjusting a scaling factor of the nozzle.

### Claim 19 (depends on 17)

The method of claim 17, wherein modifying the motion of the nozzle includes modifying the motion of the nozzle along more than one axis.

### Claim 20 (depends on 17)

The method of claim 17, wherein the material is a thermoplastic material that expands when heated and contracts when cooled.
