# US 10,245,479 B2 · Multi-material golf club head

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- Number: US 10,245,479 B2
- Document ID: US10245479B2
- Status: Granted
- Kind: B2
- Application number: 15/375,877
- Filed: 2016-12-12
- Published: 2017-05-18
- Granted: 2019-04-02
- Earliest claimed: 2015-11-18
- Assignees: Acushnet Company
- Applicants: Acushnet Company
- Inventors: Stephen S. Murphy; Charles E. Golden; Mark C. Myrhum; Richard L. Cleghorn; Uday V. Deshmukh; Nick Frame
- Web page: https://patentgrep.com/patent/US10245479B2

## CPC

- A63B 53/0466: {wood-type}
- A63B 60/50: with through-holes (A63B60/18 takes precedence; for stringing purposes A63B49/00)
- A63B 60/52: with slits
- A63B 53/0408: {characterised by specific dimensions, e.g. thickness}
- A63B 53/0433: {with special sole configurations}
- A63B 53/0437: {with special crown configurations}
- A63B 60/002: {Resonance frequency related characteristics}
- A63B 2209/00: Characteristics of used materials
- A63B 2209/02: with reinforcing fibres, e.g. carbon, polyamide fibres
- A63B: APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT (apparatus for passive exercising, massage A61H)

## Abstract

A golf club head made out of multi-material is disclosed herein. More specifically, the golf club head in accordance with the present invention has at least a portion of the body of the golf club head that is further comprised out of a base layer and a lightweight cover layer. The base layer may have a plurality of cutouts to help reduce unnecessary mass and the lightweight cover layer may be made out of an ultra-lightweight material to further reduce the unnecessary mass. The present invention achieves this without sacrificing the sound performance of the golf club head.

## Claims

### Claim 1

A golf club head comprising:
a striking face portion located at a frontal portion of said golf club head; and
a body portion attached to an aft portion of said striking face portion further comprising a crown portion and a sole portion;
wherein at least one of said crown portion or said sole portion further comprises a base layer and a lightweight cover layer;
said base layer further comprises a plurality of cutouts, and
said lightweight cover layer has an Internal Exposure Percentage of between about 25% to about 45%; and
wherein said golf club head produces a sound that has a Critical Time Tcritical of greater than about 0.01 seconds and less than about 0.02 seconds; said Critical Time Tcritical is defined as the amount of time it take said sound to oscillate from a peak amplitude Apeak to a point of 10% of said peak amplitude Apeak.

### Claim 2 (depends on 1)

The golf club head of claim 1, wherein said Critical Time Tcritical is greater than about 0.015 seconds and less than about 0.02 seconds.

### Claim 3 (depends on 2)

The golf club head of claim 2, wherein said Critical Time Tcritical is greater than about 0.0175 seconds and less than about 0.02 seconds.

### Claim 4 (depends on 3)

The golf club head of claim 3, wherein said lightweight cover layer has an Internal Exposure Percentage of between about 20% to about 50%.

### Claim 5 (depends on 1)

The golf club head of claim 1, wherein said lightweight cover layer is made out of a material with a density of less than about 2.7 g/cm3.

### Claim 6 (depends on 5)

The golf club head of claim 5, wherein said lightweight cover layer is made out of a material with a density of less than about 1.75 g/cm3.

### Claim 7 (depends on 6)

The golf club head of claim 6, wherein said lightweight cover layer is made out of a material with a density of less than about 1.50 g/cm3.

### Claim 8

A golf club head comprising:
a striking face portion located at a frontal portion of said golf club head; and
a body portion attached to an aft portion of said striking face portion further comprising a crown portion and a sole portion;
wherein at least one of said crown portion or said sole portion further comprises a base layer
wherein said golf club head produces a sound that has a Critical Time Tcritical of greater than about 0.01 seconds and less than about 0.02 seconds; said Critical Time Tcritical is defined as the amount of time it take said sound to oscillate from a peak amplitude Apeak to a point of 10% of said peak amplitude Apeak.

### Claim 9 (depends on 8)

The golf club head of claim 8, wherein said Critical Time Tcritical is greater than about 0.015 seconds and less than about 0.02 seconds.

### Claim 10 (depends on 9)

The golf club head of claim 9, wherein said Critical Time Tcritical is greater than about 0.0175 seconds and less than about 0.02 seconds.

### Claim 11 (depends on 10)

The golf club head of claim 10, wherein said base layer has a maximum thickness of less than about 0.50 mm, and said lightweight cover layer has a maximum thickness of less than about 0.30 mm.

### Claim 12 (depends on 11)

The golf club head of claim 11, wherein said base layer has a maximum thickness of less than about 0.40 mm, and said lightweight cover layer has a maximum thickness of less than about 0.25.

### Claim 13 (depends on 12)

The golf club head of claim 12, wherein said base layer has a maximum thickness of less than about 0.35 mm, and said lightweight cover layer has a maximum thickness of less than about 0.20.

### Claim 14 (depends on 11)

The golf club head of claim 11, wherein said base layer is made out of a material with a density of between about 4.0 g/cm3 and about 4.7 g/cm3.

### Claim 15 (depends on 14)

The golf club head of claim 14, wherein said base layer is made out of a material with a density of between about 4.1 g/cm3 and about 4.6 g/cm3.

### Claim 16 (depends on 15)

The golf club head of claim 15, wherein said lightweight cover layer is made out of a material with a density of less than about 2.7 g/cm3.

### Claim 17 (depends on 16)

The golf club head of claim 16, wherein said lightweight cover layer is made out of a material with a density of less than about 1.75 g/cm3.

### Claim 18 (depends on 17)

The golf club head of claim 17, wherein said lightweight cover layer is made out of a material with a density of less than about 1.50 g/cm3.

### Claim 19

A golf club head comprising:
a striking face portion located at a frontal portion of said golf club head; and
a body portion attached to an aft portion of said striking face portion further comprising a crown portion and a sole portion;
wherein at least one of said crown portion or said sole portion further comprises a base layer and a lightweight cover layer;
said base layer does not contain any cutouts, and
said lightweight cover layer has an Internal Exposure Percentage of 0%; and
wherein said golf club head produces a sound that has a Critical Time Tcritical of greater than about 0.01 seconds and less than about 0.02 seconds; said Critical Time Tcritical is defined as the amount of time it take said sound to oscillate from a peak amplitude Apeak to a point of 10% of said peak amplitude Apeak.
