# US 10,245,056 B2 · Hand-held electromechanical surgical system

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- Number: US 10,245,056 B2
- Document ID: US10245056B2
- Status: Granted
- Kind: B2
- Application number: 15/583,544
- Filed: 2017-05-01
- Published: 2017-08-17
- Granted: 2019-04-02
- Earliest claimed: 2012-01-13
- Assignees: Covidien LP
- Applicants: Covidien LP
- Inventors: John Beardsley; Matthew Chowaniec; Russell Pribanic; Paul Rinaldi
- Web page: https://patentgrep.com/patent/US10245056B2

## CPC

- A61B 17/28: Surgical forceps (biopsy forceps A61B10/06; {for holding suture needles or materials A61B17/0483; for removing or smashing calculi A61B17/221; surgical scissors A61B17/3201;} obstetrical forceps A61B17/44)
- A61B 17/00: Surgical instruments, devices or methods (A61B18/00 takes precedence; dental tools A61C3/00; eye surgery A61F9/007; ear surgery A61F11/20)
- A61B 17/02: for holding wounds open, e.g. retractors; Tractors
- A61B 17/068: Surgical staplers {, e.g. containing multiple staples or clamps}({staplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105;} for performing anastomosis A61B17/115; {staplers in general B25C5/00})
- A61B 17/07207: {the staples being applied sequentially}
- A61B 17/10: for applying or removing wound clamps {, e.g. containing only one clamp or staple (A61B17/076 takes precedence; containing multiple wound clamps A61B17/068)}; Wound clamp magazines
- A61B 17/115: Staplers for performing anastomosis, e.g. in a single operation
- A61B 17/32: Surgical cutting instruments ({A61B18/042 takes precedence; suture cutters A61B17/0467;} implements for ligaturing and cutting {A61B17/122, A61B17/12; instruments for rupturing the amniotic membrane A61B17/4208; specially adapted knives for eye surgery A61F9/0133})
- A61B 17/3201: Scissors (for biopsy A61B10/02)
- A61B 46/10: specially adapted for instruments{, e.g. microscopes}
- A61B 50/30: Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments (for wound clamps A61B17/10; for ligaturing clips A61B17/122; packages or dispensers for surgical gloves or finger-stalls A61B42/40)
- A61B 90/70: Cleaning devices specially adapted for surgical instruments
- A61B 17/1622: {Drill handpieces (A61B17/1626, A61B17/1628 take precedence)}
- A61B 17/1628: {Motors; Power supplies}
- A61B 17/2909: {Handles}
- A61B 2017/00017: {Electrical control of surgical instruments}
- A61B 2017/00115: {with audible or visual output}
- A61B 2017/00199: {with a console, e.g. a control panel with a display}
- A61B 2017/00398: {using powered actuators, e.g. stepper motors, solenoids}
- A61B 2017/0046: {with a releasable handle; with handle and operating part separable}
- A61B 2017/00477: {Coupling (A61B2017/0046 takes precedence)}
- A61B 2017/00526: {Methods of manufacturing}
- A61B 2017/00734: {battery operated}
- A61B 2017/00907: {for light}
- A61B 2017/2925: {Pistol grips}
- A61B 2017/2948: {Sealing means, e.g. for sealing the interior from fluid entry}
- A61B 2050/0051: {closable by rotation}
- A61B 2050/0055: {about a lateral axis perpendicular to the lid plane}
- A61B 2050/0056: {about a lateral axis in the lid plane}
- A61B 2050/0057: {about a transverse axis in the lid plane}
- A61B 2050/0066: {with additional sealing means, e.g. O-ring}
- A61B 2050/0083: {Snap connection}
- A61B 2050/3014: {waterproof}
- A61B 2090/081: {for contamination or dirt}
- A61B 2090/0813: {Accessories designed for easy sterilising, i.e. re-usable}
- A61C 1/00: Dental machines for boring or cutting {; General features of dental machines or apparatus, e.g. hand-piece design}
- A61F 2002/702: {Battery-charging stations}
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)
- A61C: DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE (non-driven toothbrushes A46B; {tongue scrapers A61B17/24;} preparations for dentistry A61K6/00; preparations for cleaning the teeth or mouth A61K8/00, A61Q11/00)
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

A hand-held electromechanical surgical device is configured to selectively connect with a surgical accessory. The surgical device includes a power-pack, an outer shell housing, and a gasket. The power-pack is configured to selectively control a surgical accessory. The outer shell housing includes a distal half-section and a proximal half-section, the distal half-section and the proximal half-section together defining a cavity configured to selectively encase substantially the entire power-pack therein. The gasket is located between the distal half-section and the proximal half-section of the outer shell housing. The gasket is configured to create a seal between the distal half-section and the proximal half-section and to provide a sterile barrier between the power-pack and an outside environment outside the outer shell housing.

## Claims

### Claim 1

A hand-held electromechanical surgical device, comprising:
an outer shell housing including:
a distal section having a proximal-facing edge defining a mating feature; and
a proximal section having a distal-facing edge defining a mating feature configured to engage the mating feature of the distal section, the mating feature of the proximal section or the mating feature of the distal section including a groove, the distal and proximal sections together defining a cavity configured to selectively encase a power-pack therein; and
a gasket located between the distal and proximal sections of the outer shell housing and including:
a body configured to compress between the distal-facing edge of the proximal section and the proximal-facing edge of the distal section; and
a reinforcing member disposed within the body and configured for receipt in the groove, wherein the gasket is configured to create a seal between the distal and proximal sections of the outer shell housing and to provide a sterile barrier between the power-pack and an environment outside the outer shell housing.

### Claim 2 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the mating feature of the distal section extends at least partially around a periphery of the proximal-facing edge of the distal section, and the mating feature of the proximal section extends at least partially around a periphery of the distal-facing edge of the proximal section.

### Claim 3 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the mating feature of the distal section is one of the groove or a projection, and the mating feature of the proximal section is the other of the groove or the projection.

### Claim 4 (depends on 3)

The hand-held electromechanical surgical device according to claim 3, wherein the gasket is disposed between the projection and the groove.

### Claim 5 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the reinforcing member is a rod.

### Claim 6 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the reinforcing member is fabricated from a material having a hardness greater than a hardness of a material of the body.

### Claim 7 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the gasket is disposed at an interface defined between the distal-facing edge of the proximal section and the proximal-facing edge of the distal section.

### Claim 8 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the distal and proximal sections of the outer housing shell are movable relative to one another between a first position, in which the proximal-facing edge of the distal section and the distal-facing edge of the proximal section are spaced apart from one another, and a second position, in which the proximal-facing edge and the distal-facing edge are approximated to compress the gasket therebetween.

### Claim 9 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the gasket includes anti-microbial substances.

### Claim 10 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, wherein the gasket has an H-shaped cross-sectional profile.

### Claim 11 (depends on 1)

The hand-held electromechanical surgical device according to claim 1, further comprising a power-pack configured to be received in the cavity of the outer housing shell.

### Claim 12 (depends on 11)

The hand-held electromechanical surgical device according to claim 11, wherein the power-pack includes:
a battery;
control circuitry; and
at least one motor electrically connected to the control circuitry and the battery.

### Claim 13 (depends on 12)

The hand-held electromechanical surgical device according to claim 12, wherein the power-pack further includes an inner handle housing defining a cavity, the cavity of the inner handle housing having the battery, the control circuitry, and the at least one motor situated therein.

### Claim 14

A method of assembling a hand-held electromechanical surgical device, comprising:
inserting a power-pack into an outer shell housing while maintaining a sterility of at least an outer surface of the outer shell housing; and
closing the outer shell housing by approximating a proximal section of the outer shell housing and a distal section of the outer shell housing to encase the power-pack within a cavity cooperatively defined by the proximal and distal sections of the outer shell housing, thereby compressing a gasket between a groove or a projection of a distal-facing edge of the proximal section and the other of the groove or the projection of a proximal-facing edge of the distal section.

### Claim 15 (depends on 14)

The method according to claim 14, further comprising engaging a first side of the gasket with the projection to urge at least a second side of the gasket into the groove.

### Claim 16 (depends on 14)

The method according to claim 14, further comprising positioning a reinforcing member of the gasket in the groove, wherein the reinforcing member is disposed within a compressible body of the gasket.

### Claim 17 (depends on 16)

The method according to claim 16, further comprising engaging a first side of the body of the gasket with the projection to urge a second side of the gasket and the reinforcing member of the gasket into the groove.

### Claim 18 (depends on 14)

The method according to claim 14, wherein inserting the power-pack into the outer shell housing includes passing the power-pack through an insertion guide coupled to the distal-facing edge of the proximal section, the insertion guide covering the distal-facing edge of the proximal section.

### Claim 19 (depends on 18)

The method according to claim 18, further comprising detaching the insertion guide from the proximal section of the outer shell housing after the power-pack is disposed within the proximal section of the outer shell housing.

### Claim 20 (depends on 19)

The method according to claim 19, wherein the outer shell housing is closed after the insertion guide is detached from the proximal section of the outer shell housing.

### Claim 21 (depends on 20)

The method according to claim 20, further comprising removing a film covering a distal-facing side of the gasket after the insertion guide is detached from the proximal section of the outer shell housing.

### Claim 22 (depends on 21)

The method according to claim 21, wherein closing the outer shell housing includes contacting the proximal-facing edge of the distal section of the outer shell housing with an adhesive disposed on the distal-facing side of the gasket.

### Claim 23

A hand-held electromechanical surgical device, comprising:
an outer shell housing including:
a distal section having a proximal-facing edge defining a mating feature; and
a proximal section having a distal-facing edge defining a mating feature configured to engage the mating feature of the distal section, the distal and proximal sections together defining a cavity configured to selectively encase a power-pack therein; and
a gasket having an H-shaped cross-sectional profile and located between the distal and proximal sections of the outer shell housing, wherein the gasket is configured to create a seal between the distal and proximal sections of the outer shell housing and to provide a sterile barrier between the power-pack and an environment outside the outer shell housing.
