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US 10,239,052 B2Granted
Synthesis of molecular sieves having MWW framework structure
AssigneeExxonMobil Chemical Patents Inc.
InventorsIvy D. Johnson, Nadya A. Hrycenko
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Abstract
The present invention provides an improved method for making molecular sieves having MWW framework structure using precipitated aluminosilicates (PAS), and the use of molecular sieves so made in processes for catalytic conversion of hydrocarbon compounds.
Claims18
A method of making a MWW family molecular sieve material comprising the steps of:
- (a) preparing a solution comprising an alkali or an alkaline earth metal (M) cation and water,
- (b) preparing a precipitated aluminosilicate comprising a combined source of both aluminum (Al) and silicon (Si), said precipitated aluminosilicate having a composition in terms of mole ratios within the following ranges:
- SiO2/Al2O3=10 to 600;
- (c) combining said solution and said precipitated aluminosilicate to form a reaction mixture having a composition in terms of mole ratios within the following ranges:
- H2O/SiO2=5 to 15;
- OH−/SiO2=0.001 to 2;
- and
- M/SiO2=0.001 to 2;
- (d) afterward adding an organic structure-directing agent (R) to said reaction mixture of step (c) so that it has a composition of structure-directing agent (R) in terms of mole ratios within the range:
- R/SiO2=0.001 to 0.5;
- (e) crystallizing said reaction mixture of step (d) under crystallization conditions of a temperature of from about 90° C. to about 175° C. and a time for less than 90 hours to form a resulting mixture comprising crystals of said MWW family molecular sieve material and less than about 10 wt. % of impurity crystals having non-MWW framework structure based on the total weight of said MWW family molecular sieve material in said reaction mixture, as identified by X-ray diffraction;
- and
- (f) recovering at least a portion of said crystals of said MWW family molecular sieve material from said resulting mixture of step(e) as an as-synthesized MWW family molecular sieve material having an X-ray diffraction pattern including d-spacing maxima at 12.4±0.25, 6.9±0.15, 3.57±0.07 and 3.42±0.07 Angstroms.
10 more elements
Dependencies are inferred from the claim text.