Multi-density sole elements, and systems and methods for manufacturing same
AssigneeNew Balance Athletics, Inc.
InventorJonathan Grondin
Life of this patent
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Abstract
The invention relates to sole elements for articles of footwear, and systems and methods for manufacturing same. One embodiment of the invention includes a method of manufacturing a sole element for an article of footwear including the steps of forming a sole element preform, inserting the sole element preform into a press mold cavity, and press-forming the sole element preform within the press mold cavity to form a unitary finished sole element comprising a first region having a first density and hardness and a second region having a second density and hardness different from the first density and hardness.
Claims20
A method of manufacturing a sole element for an article of footwear, the method comprising the steps of:
- forming an asymmetrical sole element preform having a substantially uniform density and comprising:
- a medial side portion having a first extension containing a first volume of material,
- a lateral side portion having a second extension containing a second volume of material, wherein the first extension is longer than the second extension and the first volume of material is greater than the second volume of material, and
- a central base region located between the medial and lateral side portions;
- inserting the asymmetrical sole element preform into a press-form mold cavity;
- and
- press-forming the asymmetrical sole element preform within the press-form mold cavity, such that the asymmetrical sole element preform undergoes different levels of compression, to form a unitary finished sole element comprising:
- a first perimeter region comprising a first maximum density;
- a second perimeter region comprising a second maximum density;
- a third perimeter region comprising a third maximum density;
- and
- a central region comprising a fourth maximum density extending between at least a portion of the first perimeter region, second perimeter region, and third perimeter region.
Dependencies are inferred from the claim text.