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US 10,232,588 B2Granted
Siloxane compositions and methods for reducing VOC and siloxane dust
AssigneeUnited States Gypsum Company
InventorsYufeng Xu, Wenqi Luan
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Abstract
An improved water-resistant gypsum product prepared with a high-viscosity siloxane is provided. A fuel-efficient method for making the product and reducing the amount of siloxane dust released is provided as well.
Claims9
A method of manufacturing a gypsum product, the method comprising:
- preparing a gypsum slurry comprising a high-viscosity siloxane of 30 cps to 242 cps by mixing at least stucco, water, the high-viscosity siloxane, and at least one accelerator of siloxane polymerization;
- forming the gypsum slurry into a gypsum core of a gypsum product;
- allowing the gypsum slurry to set;
- and
- drying the gypsum product in a kiln;
- wherein a level of siloxane dust generated in the kiln during manufacturing the gypsum product is decreased by at least 10% in comparison to a gypsum product made with a low-viscosity siloxane of about 20 cps;
- and wherein the gypsum product is a gypsum-fiber board and the gypsum core of the gypsum-fiber board comprises at least one surface, and the method further comprises a step of coating a water-resistant coating on the at least one surface of the gypsum core.
4 more elements
Dependencies are inferred from the claim text.