Method for producing skin-covered polyolefin resin foamed molded article
AssigneeJsp Corporation
InventorTomoo Tokiwa
Life of this patent
Estimating the term…
Abstract
A method for producing a skin-covered polyolefin-based resin foamed molded article, including blow-molding a polyolefin parison into a skin defining a hollow space; and placing multi-layered polyolefin expanded beads in the hollow space; and heating the expanded beads placed in the hollow space to fuse-bond the expanded beads together and to fuse-bond the expanded beads to the skin, wherein the expanded beads have specific apparent density, specific average diameter, specific endothermic peaks in their DSC curve and specific melting point characteristics.
Claims7
A method for producing a skin-covered polyolefin-based resin foamed molded article, comprising the steps of:
- extruding a melt comprising a polyolefin-based resin to form a parison in a softened state;
- blow-molding the parison into a skin defining a hollow interior space;
- filling multi-layered expanded beads comprising a polyolefin-based resin in the hollow interior space;
- forming holes for introducing steam into the hollow interior space through steam pins by inserting steam pins through the skin;
- and
- heating the multi-layered expanded beads filled in the hollow interior space to fuse-bond the multi-layered expanded beads to each other and to fuse-bond the multi-layered expanded beads to the skin by introducing steam into the hollow interior space through the steam pins inserted through the holes,
- wherein the multi-layered expanded beads fulfill the following requirements (a) to (e):
- (a) the multi-layered expanded beads have an apparent density of 0.03 to 0.2 g/cm3;
- (b) the multi-layered expanded beads have an average diameter of 1.5 to 3.0 mm and are formed by expanding multi-layer resin particles each having a weight of 0.2 to 0.7 mg;
- (c) the multi-layered expanded beads, when measured by heat-flux differential scanning calorimetry in which a sample thereof is heated from 23° C. to 220° C. at a heating rate of 10° C/min, gives a DSC curve which has an endothermic peak A intrinsic to the polyolefin-based resin of the multi-layered expanded beads and at least one endothermic peak B on a high temperature side of the endothermic peak A, and in which a ratio of the heat of fusion of the endothermic peak B to the total heat of fusion of the endothermic peaks is 0.15:1 to 0.25:1 and the endothermic peak B of the multi-layered expanded beads has a heat of fusion of 15 to 24 J/g;
- (d) the multi-layered expanded beads have a surface layer having a melting point lower than that of a region inside the surface layer;
- and
- (e) the polyolefin-based resin of which the multi-layered expanded beads are comprised is a polypropylene-based resin.
Dependencies are inferred from the claim text.