Refractories and use thereof
AssigneeRefratechnik Holding GmbH
InventorsHelge Jansen, Thomas Schemmel, Volker Stein
Life of this patent
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Abstract
A refractory has the form of a dry, mineral batch of fire-resistant mineral materials combined in such a way that refractories which are long-term resistant to fayalite-containing slags, sulfidic melts (mattes), sulfates and non-ferrous metal melts and are used for refractory linings in industrial non-ferrous metal melting furnaces can be manufactured. The refractory at least contains: —at least one coarse-grained olivine raw material as the main component; —magnesia (MgO) meal; —at least one fire-resistant reagent which, during the melting process, acts (in situ) in a reducing manner on non-ferrous metal oxide melts and/or non-ferrous metal iron oxide melts and converts same into non-ferrous metal melts.
Claims32
Refractory product in the form of a dry, mineral batch of refractory mineral materials, for the production of refractory products for fire-side lining of industrial non-ferrous metal smelting furnaces, the dry, mineral batch comprising a basic batch consisting of the following basic batch components, which are mixed to come to 100 wt.-%:
- 15 to 74 wt.-% of at least one coarse-grained olivine raw material, with more than 70 wt.-% forsterite and less than 10 wt.-% of iron(III) oxide and having a grain size distribution by at least 95 wt.-%≥1.0 mm, as the main component,
- 25 to 55 wt.-% magnesia meal (MgO meal) having less than 10 wt.-% of iron(III) oxide and less than 2.5 wt.-% of silicate secondary phases and having grain sizes of d95≤1 mm, and
- 1 to 30 wt.-% of at least one refractory reagent that acts to reduce non-ferrous metal oxide melts and/or non-ferrous metal iron oxide melts during the smelting process (in situ) and to convert them to non-ferrous metal melts, wherein the reagent is fine-grained carbon having a fineness below 1000 μm and wherein, in a mixture with the other components of the batch, the reagent is homogeneously distributed.
Dependencies are inferred from the claim text.