Breakage detection system and method of chains of a scraper conveyor

A broken chain detection system for a scraper conveyer, comprising

• a speed detector including speed measuring gears, a digital display module, an automatic warning device, and a PLC controller;
• wherein the speed detector is mounted on a drive shaft coaxially with a chain wheel assembly, said speed detector including photoelectric increment encoders mounted adjacent the speed measuring gears of the speed detector, said encoders configured to measure rotation speeds of the speed measuring gears;
• wherein an output of the encoders is connected to an input of the PLC controller;
• wherein an output of the PLC controller is electrically connected to the automatic warning device and the digital display module, and the PLC controller is configured for a start/stop control of the scraper conveyer;
• wherein the digital display module is a hard-wired MAX7219 chip, and is configured to display the rotation speed of the speed detector digitally;
• wherein the automatic warning device comprises a buzzer and a flashing indicator light, for broken chain failure pre-warning;
• and a power supply module is provided to supply power to the entire system;
• wherein, the speed detector further comprises a fixed retainer cup, rolling hearings, a spacer ring, and set bolts, wherein the fixed retainer cup, the spacer ring, the speed measuring gear, and the set bolts arc configured to position the speed measuring gears;
• and
• wherein the fixed retainer cup and the spacer ring are mounted between a rolling bearing and a shoulder of the driving shaft and between the rolling bearings respectively, the fixed retainer cup is configured to position the rolling bearings, the rolling bearings and the driving shaft have a clearance fit between them, the spacer ring is fixed by the set bolts and is configured to position the speed measuring gears, and the speed measuring gears can rotate around the driving shaft.