Modified fiber from shredded pulp sheets, methods, and systems

Abstract

Methods of forming crosslinked cellulose include mixing a crosslinking agent with cellulose mat fiber fragments composed of hydrogen-bonded cellulose fibers and having a solids content of about 45-95% to form a substantially homogenous mixture of non-crosslinked, individualized cellulose fibers, drying the resulting mixture to 85-100% solids, then curing the dried mixture under conditions effective to crosslink the cellulose fibers. Some of such methods may include fragmenting a cellulose fiber mat to form the mat fragments. Systems include a mixing unit (such as a high-consistency mixer) configured to form, from the mat fragments and a crosslinking agent, a substantially homogenous mixture of non-crosslinked, individualized cellulose fibers and crosslinking agent, at ambient conditions, a drying unit to dry the substantially homogenous mixture to a consistency of 85-100%, and a curing unit and to cure the crosslinking agent to form dried and cured crosslinked cellulose fibers.

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