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US 10,151,230 B2Granted
Housing, fluid stream treatment article, exhaust system and methods of manufacturing
AssigneeCorning Incorporated
InventorsDana Craig Bookbinder, Kamjula Pattabhirami Reddy, Pushkar Tandon
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Abstract
An exhaust system includes an exhaust gas treatment article having a porous ceramic honeycomb body mounted in a housing. The housing can be a low expansion housing and includes an outer shell having a first coefficient of thermal expansion (CTE) and an inner wall having a second CTE greater than the first CTE configured to hold the honeycomb body over operating temperatures.
Claims19
A fluid stream treatment article, comprising:
- a honeycomb body comprising a porous ceramic and having a plurality of channel walls extending axially between opposing first and second end faces and defining cell channels therebetween, and comprising an outer peripheral surface extending axially;
- and
- a housing configured to mount the porous ceramic honeycomb body, comprising:
- an outer wall having a first coefficient of thermal expansion (CTE), α1, disposed around the honeycomb body outer peripheral surface, the outer wall comprising an inner surface that defines an inner space containing the honeycomb body,
- at least one first inner member connected to the outer wall and extending axially in the inner space of the outer wall to the first end face of the honeycomb body, and
- at least one second inner member disposed on the outer wall in the inner space of the outer wall,
- wherein the at least one first inner member has a second CTE, α2, greater than the first CTE, the at least one inner member configured to expand more than the outer wall per unit length when the housing is heated to hold the honeycomb body between the at least one first inner member and the at least one second inner member disposed at the second end face at all temperatures in an operating temperature range, and
- wherein the at least one second inner member is connected to the outer wall and extends axially to the second end face of the honeycomb body, wherein the at least one second inner member has a third CTE, α22, greater than the first CTE.
5 more elements
An article for treating a fluid stream, comprising:
- a honeycomb body comprising a porous ceramic and having a plurality of channel walls extending axially between opposing first and second end faces and defining cell channels therebetween, and comprising an outer peripheral surface extending axially;
- and
- a housing in which the porous ceramic honeycomb body is mounted, comprising:
- an outer wall having a first coefficient of thermal expansion (CTE), α1, surrounding the honeycomb body, and
- first and second inner members disposed on an inner surface of the outer wall and extending radially inward, the first inner member having a second CTE, α2, greater than the first CTE, the first inner member extending axially and having a length L2, the second inner member having a third CTE, α22, greater than the first CTE,
- wherein the first and second inner members maintain contact with the honeycomb body at all temperatures in an operating temperature range.
3 more elements
A housing configured to mount a porous ceramic honeycomb body, comprising:
- an outer wall having a first coefficient of thermal expansion (CTE), α1, configured to be disposed around the honeycomb body outer peripheral surface to define an inner space containing the honeycomb body,
- at least one first inner member connected to the outer wall and extending axially in the inner space of the outer wall configured to contact a first end face of the honeycomb body, and
- at least one second inner member disposed on the outer wall in the inner space of the outer wall configured to contact a second end face of the honeycomb body,
- wherein the at least one first inner member has a second CTE, α2, greater than the first CTE, the second inner member has a third CTE, α22, greater than the first CTE,
- the at least one first inner member configured to expand more than the outer wall per unit length when the housing is heated to hold the honeycomb body between the at least one first inner member and the at least one second inner member at all temperatures in an operating temperature range.
2 more elements
Dependencies are inferred from the claim text.