# US 10,122,238 B2 · Fluid flow power generation system > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 10,122,238 B2 - Document ID: US10122238B2 - Status: Granted - Kind: B2 - Application number: 14/399,290 - Filed: 2013-05-08 - Published: 2016-04-21 - Granted: 2018-11-06 - Earliest claimed: 2012-05-08 - Assignees: Empire Magnetics Inc. - Applicants: Empire Magnetics Inc. - Inventors: Richard Halstead - Web page: https://patentgrep.com/patent/US10122238B2 ## CPC - H02K 7/11: with dynamo-electric clutches - F03D 9/255: {connected to electrical distribution networks; Arrangements therefor} - F03D 15/00: Transmission of mechanical power - H02K 7/1823: {structurally associated with turbines or similar engines} - H02K 7/183: {wherein the turbine is a wind turbine (adaptation of a wind turbine to an electric generator F03D9/25)} - H02K 49/04: of the eddy-current hysteresis type - F05B 2220/70644: of the asynchronous type, i.e. induction type - F05B 2260/404: through magnetic drive coupling - H02K 17/42: Asynchronous induction generators (H02K17/02 takes precedence) - Y02E 10/72: Wind turbines with rotation axis in wind direction - H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53}) - F03D: WIND MOTORS - F05B: INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G - Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION ## Abstract A wind turbine rotary shaft is coupled to the rotary axis of a grid connected generator/alternator by magnetic means to feed power to the grid at all rotation speeds of the turbine shaft that exceed the generator speed when it acts as a motor power by the grid. The coupling is a generally circular first plate having a magnet array at the end of the generator shaft. The rotary axis of a turbine is likewise connected to a second generally circular plate. The second plate is electrically conductive, but not magnetic and is offset but adjacent to the first plate. When the turbine shaft is turning faster than the generator shaft more power is fed into the grid by the generator/alternator. ## Claims ### Claim 1 A fluid flow power generation system comprising: a) a fluid driven rotary turbine blade assembly, b) a first rotary shaft having a rotary coupling to said rotary turbine blade assembly, c) a first electrically conductive plate having a principal plane, the first electrically conductive plate being coupled to said first rotary shaft to dispose the principal plane of the first electrically conductive plate orthogonal to said first rotary shaft, d) an electric dynamo machine (EDM) having a second rotary shaft, wherein the EDM is energized by an electric power grid to run at a constant rotary speed determined by a grid frequency, e) a second plate having a principal plane, the second plate being coupled to the second rotary shaft to dispose the principal plane of the second plate orthogonal to said second rotary shaft, the second plate having disposed parallel to the principal plane of said second plate an array of permanent magnets with a principal axis of each magnet disposed in a radial direction of said second plate with alternating polarity between each immediately adjacent magnet in the array, in which the magnets of the array are disposed about a circumference of the second plate, f) wherein the first and second plates are disposed spaced apart but sufficiently proximal to each other such when an increased differential speed of rotation of the first rotary shaft and the second rotary shaft results in an increased phase lead from the grid frequency the EDM is operative to send power back to the electric power grid. ### Claim 2 (depends on 1) The fluid flow power generation system according to claim 1 wherein the first rotary shaft and the second rotary shaft are laterally offset. ### Claim 3 (depends on 2) The fluid flow power generation system according to claim 2 wherein the first plate has a first thickness and the fluid flow power generation system further comprising: a) a third plate having a principal plane that is coupled to the second rotary shaft and disposed parallel to the second plate wherein the second plate and the third plate are separated by a gap having a second thickness, and the third plate having disposed parallel to the principal plane thereof an array of circumferentially disposed permanent magnets with a principal axis of each magnet disposed in a radial direction of the plate with alternating polarity between each immediately adjacent magnet in the array, b) wherein a portion of the first plate is disposed within the gap between the second and third plates and the second thickness of the gap is greater than the first thickness of the first plate so that the first plate does not contact the second and third plates. ### Claim 4 (depends on 1) The fluid flow power generation system according to claim 1 wherein the first conductive plate has a non-magnetic conductive skin and a ferromagnetic core. ### Claim 5 (depends on 1) The fluid flow power generation system according to claim 1 wherein the first conductive plate has a non-magnetic skin formed of aluminum and a ferromagnetic core. ### Claim 6 (depends on 5) The fluid flow power generation system according to claim 5 wherein the ferromagnetic core of the first conductive plate is formed of a coiled metal bar having an electrically insulating layer on at least one surface to preclude circulating current flow transverse to the coiled bar within the ferromagnetic core. ### Claim 7 (depends on 4) The fluid flow power generation system according to claim 4 wherein the conductive skin has a total thickness of about 0.25 inches (6 mm) and the ferromagnetic core has a thickness of about 0.5 inches (12 mm). ### Claim 8 (depends on 3) The fluid flow power generation system according to claim 3 wherein the first conductive plate has a larger diameter than the second and third plates. ### Claim 9 (depends on 1) The fluid flow power generation system according to claim 1 further comprising a sensing means and circuit operative to disconnect the EDM from the electric power grid when the turbine blade assembly is rotating too slowly to generate more power than is consumed by energizing the EDM to rotate at the constant speed. ### Claim 10 (depends on 1) The fluid flow power generation system according to claim 1 wherein at least one of the first and second plates is supported at least partially by magnetic bearings. ### Claim 11 (depends on 1) The fluid flow power generation system according to claim 1 wherein the fluid driven rotary turbine blade assembly is a Vertical Axis Wind Turbine (VAWT). ### Claim 12 (depends on 2) The fluid flow power generation system according to claim 2 wherein the first plate has a larger diameter than the second plate. ### Claim 13 (depends on 1) The fluid flow power generation system according to claim 1 further comprising a mechanical transmission disposed to form the rotary coupling between the first rotary shaft and the rotary turbine blade assembly. ### Claim 14 A fluid flow power generation system comprising: a) a fluid driven rotary turbine blade assembly, b) a first rotary shaft having a rotary coupling to said rotary turbine blade assembly, c) a first electrically conductive cylinder co-axially coupled to said first rotary shaft, d) an electric dynamo machine (EDM) having a rotary axle, wherein the EDM is energized by an electric power grid to run at a constant rotary speed, e) a second cylinder coupled to rotate about a cylindrical axis thereof to said rotary axle, the second cylinder having disposed parallel to a surface thereof one or more ring-like arrays of permanent magnets, each magnet in the one or more arrays having a north and a south pole of which each magnet has one of the north pole and the south pole oriented about the surface of the second cylinder, wherein for each of the magnets in the arrays the north and south poles are at an opposite radial orientation with respect to an immediately adjacent magnet in the array, f) wherein the first electrically conductive cylinder and the second cylinder are disposed with surfaces spaced apart but with at least a portion of the surfaces adjacent to each other such that when an increased differential speed of rotation of the first and second rotary shafts results in an increased phase lead from a grid frequency the EDM is operative to send power back to the electric power grid. ### Claim 15 (depends on 14) The fluid flow power generation system according to claim 14 wherein one of the first and second cylinders is disposed concentrically within at least a portion of the other cylinder. ### Claim 16 (depends on 14) The fluid flow power generation system according to claim 14 wherein the first rotary shaft and the rotary axle of the EDM are laterally offset. ### Claim 17 (depends on 14) The fluid flow power generation system according to claim 14 wherein the first conductive cylinder has a ferromagnetic core and a non ferromagnetic conductive skin. ### Claim 18 (depends on 17) The fluid flow power generation system according to claim 17 wherein the ferromagnetic core is formed by a stack of ferromagnetic metal washer shaped rings, with an electrically insulating layer between each adjacent layer in the stack. ### Claim 19 (depends on 17) The fluid flow power generation system according to claim 17 wherein the non ferromagnetic skin is aluminum metal. ### Claim 20 A method of electrical power generation, the method comprising: a) providing a fluid driven rotary turbine blade assembly having: i) a first rotary shaft having a rotary coupling to said rotary turbine blade assembly, ii) a first conductive rotating surface driven by the first rotary shaft; b) providing an electric dynamo machine (EDM) having a first rotary axle and an external array of permanent magnets of alternating polarity disposed on a second rotating surface driven by the first rotary axle, c) energizing the EDM from an electric power grid having a grid frequency and operative to rotate the first rotary axle at a constant rotary speed, d) wherein the first rotary shaft and the first rotary axle are oriented in a same direction so that the first conductive rotating surface and the second rotating surface are disposed adjacent to each other such that when an increased differential speed of rotation of the first rotary shaft and first rotary axle results in an increased phase lead from the grid frequency the EDM is operative to send power back to the electric power grid. ### Claim 21 (depends on 20) The method of electrical power generation according to claim 20 wherein a sensing means and circuit is operative to disconnect the EDM from the electric grid power when a rotation speed of the turbine blade assembly is insufficient to generate more power than is consumed by energizing the EDM to rotate at the constant rotary speed. ### Claim 22 (depends on 20) The method of electrical power generation according to claim 20 wherein at least one of the first conductive rotating surface and second rotating surface are disposed on at least one of a rotating disk and a rotating cylinder. ### Claim 23 (depends on 20) The method of electrical power generation according to claim 20 wherein at least one of the first conductive rotating surface and the second rotating surface is disposed on a rotating cylinder and the other rotating surface is disposed on an annulus that surrounds said rotating cylinder. ### Claim 24 (depends on 20) The method of claim 20 wherein the first conductive rotating surface has a ferromagnetic core and a non ferromagnetic conductive skin. ### Claim 25 (depends on 20) The method of claim 20 wherein the fluid driven rotary turbine blade assembly is driven by at least one of wind and liquid fluid.