# US 10,122,161 B2 · Systems, methods, and apparatus useful for busway power distribution

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- Number: US 10,122,161 B2
- Document ID: US10122161B2
- Status: Granted
- Kind: B2
- Application number: 15/185,816
- Filed: 2016-06-17
- Published: 2016-12-22
- Granted: 2018-11-06
- Earliest claimed: 2015-06-17
- Assignees: Busway Solutions, LLC
- Applicants: Busway Solutions, LLC
- Inventors: Mark H. Baldwin; Eric N. Shatzer
- Web page: https://patentgrep.com/patent/US10122161B2

## CPC

- H02G 5/10: Cooling
- H02G 5/06: Totally-enclosed installations, e.g. in metal casings
- H02G 5/08: Connection boxes therefor
- H01R 25/142: {Their counterparts}
- H02G 3/105: {in association with a plinth, channel, raceway or similar}
- H05K 7/20145: {Means for directing air flow, e.g. ducts, deflectors, plenum or guides}
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS

## Abstract

A mast head apparatus includes a mast head enclosure defining a plurality of stab slots and defining a wire access opening, the plurality of stab slots being vertically aligned along a vertical axis of the mast head enclosure, the wire access opening disposed at a bottom portion of the mast head disclosure.

## Claims

### Claim 1

A mast head apparatus useful for busway distribution systems, comprising:
a mast head enclosure having an interior and defining a wire access opening and a plurality of stab slots, the mast head enclosure shaped and configured for operable insertion into a U-shaped conductor track of a busway power distribution system; and
a thermocouple disposed in the interior of the mast head enclosure and configured to measure a temperature in the interior of the mast head enclosure.

### Claim 2 (depends on 1)

The mast head apparatus of claim 1, comprising:
a remote monitoring system connected to the thermocouple for receiving thermal data obtained by the thermocouple.

### Claim 3 (depends on 2)

The mast head apparatus of claim 2, comprising:
a cold air delivery system for delivering cold air from a cold aisle section of a data center rack or other cold air source to an output box to maintain an ambient box temperature of under 104 degrees Fahrenheit.

### Claim 4 (depends on 3)

The mast head of claim 3, comprising:
a temperature-activated or humidity-activated fan configured to draw air into the output box, the fan disposed adjacent to, on, or in the output box, wherein the fan is configured to draw the cold air into the output box.

### Claim 5 (depends on 4)

The mast head of claim 4, comprising: a conduit space defined by the wire access opening connecting the output box to the mast head, wherein the conduit space is configured to allow cold air to pass through the conduit space into the mast head and through one or more air flow apertures defined in a surface of the mast head, wherein the apertures are round in shape.

### Claim 6 (depends on 1)

The mast head apparatus of claim 1, comprising:
an output box having an interior communicating with the interior of the mast head enclosure by the wire access opening to enable airflow therebetween, the output box defining top openings configured to communicate directly with the busway channel, and configured to enable ducting air flow into the busway channel or sealed to enable pressurization of the output box causing forced air flow through to the interior of the mast head.

### Claim 7 (depends on 6)

The mast head apparatus of claim 6, the output box further comprising:
an air flow conduit connected to an air source.

### Claim 8 (depends on 7)

The mast head apparatus of claim 7, the air flow conduit connected to a side of the output box.

### Claim 9 (depends on 7)

The mast head apparatus of claim 7, the air flow conduit connected to a bottom of the output box.

### Claim 10 (depends on 7)

The mast head apparatus of claim 7, the air source comprising an air conditioning system for supplying cool air.

### Claim 11 (depends on 10)

The mast head apparatus of claim 10, comprising:
a fan disposed at the air conditioning system or in the output box.

### Claim 12 (depends on 11)

The mast head apparatus of claim 11, comprising:
a controller configured to activate the fan in response to a determination that a temperature at the output box is at or above 100 degrees Fahrenheit or a determination that a humidity level is above or below a threshold humidity level.

### Claim 13 (depends on 1)

The mast head apparatus of claim 1, comprising:
an output box comprising a load center, the load center connected to a plurality of wires extending from the mast head, through the wire access opening, into the output box.

### Claim 14 (depends on 1)

The mast head apparatus of claim 1, comprising:
air flow openings defined by the mast head and configured to accomodate passive cooling or to accommodate forced air through-flow and optimally arranged to minimize mast head interior operating temperatures.

### Claim 15

A mast head apparatus useful for busway power distribution systems, comprising:
a mast head enclosure defining a plurality of stab slots, each of the plurality of stab slots configured to receive a stab, a plurality of flow openings, and a wire access opening, the plurality of stab slots comprising a first stab slot and a second stab slot, each centered and aligned along a same longitudinal axis extending along a surface of the mast head enclosure, and wherein one of the plurality of flow openings is defined on the surface of the mast head enclosure and another of the plurality of flow openings is defined on a second surface perpendicular to the surface of the mast head enclosure.

### Claim 16 (depends on 15)

The stab of claim 15, comprising a width of the stab being configured to accommodate a #4AWG wire size.

### Claim 17 (depends on 15)

The mast head apparatus of claim 15, comprising: a stab disposed in the masthead enclosure and configured to extend through the first stab slot exterior to the masthead in an extended position for insertion into a busway conductor track; a spring attached to the stab and configured to bias the stab in the extended position and enable retraction of the stab from the extended position to a retracted position under a predetermined force.

### Claim 18 (depends on 15)

The mast head apparatus of claim 15, comprising:
a stab assembly comprising a first chamfered end configured for insertion into a conductor of a busway bar track, the first chamfered end including a first chamfered surface and a second chamfered surface, the first and the second chamfered surfaces extending from respective principal surfaces that extend parallel to a longitudinal axis of the stab; and
a second end for connecting to a wire, the wire extending from the stab through the wire access opening.

### Claim 19 (depends on 15)

The mast head apparatus of claim 15, further comprising the wire access opening having a diameter of one inch to enable passage of a plurality of wires configured to provide 85 amperes and configured to connect to a plurality of stabs that connect to three hot busbars and one neutral busbar, and an isolated ground busbar of a busway bar delivery system.
