# US 10,122,136 B1 · Bus bar and connection module provided with the bus bar

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- Number: US 10,122,136 B1
- Document ID: US10122136B1
- Status: Granted
- Kind: B1
- Application number: 16/002,166
- Filed: 2018-06-07
- Granted: 2018-11-06
- Earliest claimed: 2017-06-16
- Assignees: Autonetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Applicants: AutoNetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Inventors: Kotaro Takada; Osamu Nakayama; Mitsutoshi Morita; Koichiro Mochizuki
- Web page: https://patentgrep.com/patent/US10122136B1

## CPC

- H01R 25/161: {Details}
- H01R 4/023: {between cables or wires and terminals}
- H01R 4/027: {comprising means for positioning or holding the parts to be soldered or welded}
- H01R 43/0207: {Ultrasonic-, H.F.-, cold- or impact welding}
- H01R 25/165: {Connecting locations formed by surface mounted apparatus}
- Y02E 60/10: Energy storage using batteries
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A bus bar that requires less installation space, and can reliably position and hold an electric wire. An electrical wire is to be connected to a bus bar, and the bus bar is to be joined to an electrode terminal of an electricity storage element. The bus bar includes: an electrical wire connection portion that is constituted by a member included in the bus bar, is provided in an end portion of the bus bar, and to which an end portion of the electrical wire is to be connected. The electrical wire connection portion includes a core wire connection portion to which a core wire of the electrical wire is to be connected; and a positioning and holding portion that is configured to position the electrical wire in a direction (a direction indicated by an arrow Z) that is orthogonal to an axial direction of the electrical wire in plan view, and to hold the electrical wire.

## Claims

### Claim 1

A bus bar to which an electrical wire is to be connected, and that is to be joined to an electrode terminal of an electricity storage element, the electrical wire including a core wire and an insulation coating that covers the core wire, the bus bar comprising:
an electrical wire connection portion that is constituted by a member included in the bus bar, is provided in an end portion of the bus bar, and to which an end portion of the electrical wire is to be connected,
wherein the electrical wire connection portion includes:
a core wire connection portion to which the core wire of the electrical wire is to be connected; and
a positioning and holding portion that is configured to position the electrical wire in a direction that is orthogonal to an axial direction of the electrical wire in plan view, and to hold the electrical wire.

### Claim 2 (depends on 1)

The bus bar according to claim 1, further comprising:
a crimp portion that is configured to be crimped onto the insulation coating,
wherein the positioning and holding portion includes:
the crimp portion; and
a wall portion that is located so as to face the crimp portion, with a routing space for the electrical wire being interposed therebetween.

### Claim 3 (depends on 1)

The bus bar according to claim 1, further comprising:
a crimp portion that is configured to be crimped onto the insulation coating,
wherein the positioning and holding portion includes:
the crimp portion; and
two wall portions that are respectively provided at two positions outside two ends of the crimp portion in a direction in which the electrical wire is routed, and are configured to hold the electrical wire in conjunction with the crimp portion.

### Claim 4 (depends on 1)

The bus bar according to claim 1, further comprising:
a crimp portion that is configured to be crimped onto the insulation coating,
wherein the positioning and holding portion includes:
the crimp portion; and
two wall portions that are respectively provided at two positions outside two ends of the crimp portion in a direction in which the electrical wire is routed, so as to be orthogonal to the crimp portion, and are configured to hold the electrical wire at thick portions of the wall portions, in conjunction with the crimp portion.

### Claim 5 (depends on 1)

The bus bar according to claim 1,
wherein the positioning and holding portion is constituted by a bent protruding portion that is provided adjacent to the core wire connection portion,
the bent protruding portion includes a top portion and routing walls that are respectively provided at two ends of the top portion in a direction in which the electrical wire is routed, and
the routing walls are respectively provided with insertion holes that are configured to hold the electrical wire and into which the electrical wire is to be inserted.

### Claim 6 (depends on 1)

The bus bar according to claim 1,
wherein the core wire connection portion includes a restriction portion that is configured to restrict the electrical wire from moving in the axial direction of the electrical wire.

### Claim 7 (depends on 1)

The bus bar according to claim 1,
wherein the core wire connection portion includes a cutout portion against which a restriction jig is abutted, the restriction jig restricting the electrical wire from moving in the axial direction of the electrical wire.

### Claim 8 (depends on 1)

The bus bar according to claim 1,
wherein the positioning and holding portion is provided in a central portion of the electrical wire connection portion in plan view, and
the electrical wire connection portion includes the core wire connection portion on each side of the positioning and holding portion.

### Claim 9 (depends on 1)

A wiring module that is to be attached to a plurality of electricity storage elements each having a pair of electrode terminals composed of positive and negative electrode terminals, the wiring module comprising:
a bus bar according to claim 1;
an insulation protector that includes a bus bar holding portion that holds the bus bar; and
a detection electrical wire that is the electrical wire and is placed on the insulation protector to detect states of the electricity storage elements.
