# US 10,122,097 B2 · Molded portion-equipped electric wire

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 10,122,097 B2
- Document ID: US10122097B2
- Status: Granted
- Kind: B2
- Application number: 15/559,973
- Filed: 2016-03-27
- Published: 2018-03-15
- Granted: 2018-11-06
- Earliest claimed: 2015-03-27
- Assignees: Autonetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Applicants: AutoNetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Inventors: Jisung Kim; Masaharu Suetani
- Web page: https://patentgrep.com/patent/US10122097B2

## CPC

- H01R 4/70: Insulation of connections (end caps H01R4/22)
- H01R 4/183: {for cylindrical elongated bodies, e.g. cables having circular cross-section (H01R4/01 takes precedence)}
- H01R 11/12: End pieces terminating in an eye, hook, or fork
- H01R 13/405: Securing in non-demountable manner, e.g. moulding, riveting
- H01R 13/5812: {the cable clamping being achieved by mounting the separate part on the housing of the coupling device}
- H01R 43/005: {for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing}
- H01R 43/24: Assembling by moulding on contact members
- H01B 3/46: silicones
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})

## Abstract

A molded portion-equipped electric wire includes an insulated electric wire, a terminal connected to a core wire at an end of the insulated electric wire, a first molded portion covering a portion at which the terminal and the core wire of the insulated electric wire are connected to each other, a second molded portion that is formed integrally with the first molded portion, that is softer than the first molded portion, and that protrudes from the first molded portion toward the side opposite to the terminal side while being in contact with an outer circumferential surface of the insulating coating, and a fixing member that has an annular shape surrounding the second molded portion and that is attached to the first molded portion and the second molded portion in a state in which the fixing member presses the second molded portion against the outer circumferential surface of the insulating coating.

## Claims

### Claim 1

A molded portion-equipped electric wire comprising:
an insulated electric wire including a core wire and an insulating coating covering the core wire;
a terminal that is connected to the core wire at an end of the insulated electric wire;
a first molded portion covering a portion at which the terminal and the core wire of the insulated electric wire are connected to each other;
a second molded portion that is formed integrally with the first molded portion, that is softer than the first molded portion, and that protrudes from the first molded portion toward the side opposite to a terminal side while being in contact with an outer circumferential surface of the insulating coating; and
a fixing member that has an annular shape surrounding the second molded portion, that is attached to the first molded portion and the second molded portion in a state in which the fixing member presses the second molded portion against the outer circumferential surface of the insulating coating, and that is a resin member that is harder than the second molded portion, wherein the fixing member is configured to be attached to the first molded portion and the second molded portion by one of axially sliding fit, radially press fit, tape winding fit, and heat-shrinking fit.

### Claim 2 (depends on 1)

The molded portion-equipped electric wire according to claim 1,
wherein the first molded portion is provided with a locking portion,
the fixing member is provided with a locked portion that can be locked to the locking portion, and
the fixing member is fixed to the first molded portion and the second molded portion in a direction in which the insulated electric wire extends, due to the locking portion and the locked portion engaging with each other.

### Claim 3 (depends on 2)

The molded portion-equipped electric wire according to claim 2,
wherein the second molded portion includes a first surface that faces the first molded portion and is in contact with an end surface of the first molded portion on the side opposite to the terminal side, and a second surface that faces away from the first molded portion,
the fixing member includes a portion that is in contact with the second surface, and
the fixing member is fixed due to the locking portion and the locked portion engaging with each other in a state in which the fixing member presses the second surface toward the first molded portion.

### Claim 4 (depends on 1)

The molded portion-equipped electric wire according to claim 1,
wherein the second molded portion includes a silicone resin.

### Claim 5 (depends on 1)

The molded portion-equipped electric wire according to claim 1,
wherein the insulating coating includes a silicone resin.

### Claim 6 (depends on 1)

The molded portion-equipped electric wire according to claim 1,
wherein the fixing member includes a plurality of fixing pieces and has the annular shape in a state in which the plurality of fixing pieces are assembled.
