# US 10,122,005 B2 · Wiring module and method for producing wiring module

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- Number: US 10,122,005 B2
- Document ID: US10122005B2
- Status: Granted
- Kind: B2
- Application number: 15/507,511
- Filed: 2015-08-25
- Published: 2017-10-12
- Granted: 2018-11-06
- Earliest claimed: 2014-09-01
- Assignees: Autonetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Applicants: Autonetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.; Sumitomo Electric Industries, Ltd.
- Inventors: Naoki Fukushima; Mitsutoshi Morita; Osamu Nakayama; Tetsuya Fujita
- Web page: https://patentgrep.com/patent/US10122005B2

## CPC

- H01R 25/162: {Electrical connections between or with rails or bus-bars (rails having primarily a non electrical function H01R4/64)}
- H01M 10/48: Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569)
- H01M 10/482: {for several batteries or cells simultaneously or sequentially}
- H01M 50/209: adapted for prismatic or rectangular cells (H01M50/216 takes precedence)
- H01M 50/298: characterised by the wiring of battery packs
- H01M 50/529: Intercell connections through partitions, e.g. in a battery casing
- H01M 50/569: Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals (battery terminal connectors with integrated measuring arrangements G01R31/364)
- H01R 43/16: for manufacturing contact members, e.g. by punching and by bending
- H01G 11/10: Multiple hybrid or EDL capacitors, e.g. arrays or modules (housings, cases, encapsulations or mountings thereof H01G11/78)
- H01G 11/74: Terminals, e.g. extensions of current collectors
- H01G 11/82: Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
- H01M 50/505: comprising a single busbar
- H01M 50/522: Inorganic material
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- Y02E 60/10: Energy storage using batteries
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01G: CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE (selection of specified materials as dielectric H01B3/00; capacitors having potential barriers H10D1/62, H10K10/10)
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

A wiring module is for attachment to a power storage element group in which multiple power storage elements are arranged in a line. The wiring module includes an insulating protector having an electrical wire holding portion that holds electrical wires that detect the state of the power storage elements, and a bending member that is provided at a position connected to the electrical wire holding portion, and has a hinge that is bent in a direction that intersects the electrical wire holding portion. The electrical wires are fixed to the bending member. The bending member has a locked portion that is locked to the insulating protector in a state of being bent by the hinge.

## Claims

### Claim 1

A wiring module configured for attachment to a power storage element group in which multiple power storage elements are arranged in a line, the wiring module comprising:
an insulating protector having an electrical wire holding portion that holds an electrical wire that detects a condition of the power storage elements; and
a bending member that is connected to the electrical wire holding portion, and has a bending portion that is bent in a direction which intersects the electrical wire holding portion and changes a routing direction of the electrical wire held in the electrical wire holding portion, the electrical wires being fixed to the bending member,
wherein the bending member has a locked portion that is locked to the insulating protector in a condition bent by the bending portion.

### Claim 2 (depends on 1)

The wiring module according to claim 1,
wherein the bending member and the insulating protector are an integrated body.

### Claim 3 (depends on 2)

The wiring module according to claim 2,
wherein the bending member includes a fixing portion that fixes the electrical wire to the bending member.

### Claim 4 (depends on 1)

The wiring module according to claim 1,
wherein the bending member includes a fixing portion that fixes the electrical wire to the bending member.

### Claim 5 (depends on 1)

The wiring module according to claim 1, wherein the locked portion comprises a locking claw and a corresponding locking hole that receives the locking claw.

### Claim 6

A method for producing a wiring module configured for attachment to a power storage element group in which multiple power storage elements are arranged in a line, the wiring module comprising an insulating protector having an electrical wire holding portion that holds an electrical wire that detects a condition of the power storage elements, and a bending member that is connected to the electrical wire holding portion, and has a bending portion that is bent in a direction which intersects the electrical wire holding portion and changes a routing direction of the electrical wire held in the electrical wire holding portion, the electrical wires being fixed to the bending member, the method comprising:
fixing the electrical wire held in the electrical wire holding portion to the bending member; thereafter
bending the bending portion; and
locking the bending member to the insulating protector, the bending member being in a bent condition due to bending the bending portion.

### Claim 7 (depends on 6)

The method for producing a wiring module according to claim 6, further comprising:
providing a locked portion having a locking claw and a corresponding locking hole that receives the locking claw, and
locking the bending member to the insulating protector via the locking claw and corresponding locking hole.
