# US 10,121,950 B2 · Lightweight solid state light source with common light emitting and heat dissipating surface

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- Number: US 10,121,950 B2
- Document ID: US10121950B2
- Status: Granted
- Kind: B2
- Application number: 14/071,630
- Filed: 2013-11-04
- Published: 2014-08-14
- Granted: 2018-11-06
- Earliest claimed: 2008-03-01
- Assignees: Goldeneye, Inc.
- Applicants: William R. Livesay; Scott M. Zimmerman; Richard L. Ross; Eduardo DeAnda
- Inventors: William R. Livesay; Scott M. Zimmerman; Richard L. Ross; Eduardo DeAnda
- Web page: https://patentgrep.com/patent/US10121950B2

## CPC

- H10H 20/8581: {characterised by their material}
- H10H 20/8511: {characterised by their material, e.g. binder}
- H10H 20/8512: {Wavelength conversion materials}
- H10H 20/8583: {not being in contact with the bodies}
- H10W 72/01515: {Forming coatings}
- H10W 72/075: {of bond wires}
- H10W 72/5522: {comprising gold [Au]}
- H10H: INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

Lightweight solid state light sources with common light emitting and heat dissipating surfaces consisting of light emitting diodes (LED) in thermal contact to light transmitting thermally conductive elements and combined with a reflector element to form a light recycling cavity, provide both convective and radiative cooling from their light emitting surfaces, eliminating the need for appended heatsinks. The lightweight self-cooling solid state light sources integrate the electrical interconnect of the LEDs and other semiconductor devices to a single substrate that is both the heatsink and the light emitting element. The elimination of heavy appended heatsinks enables these sources to be easily moved, attached and mounted on suspended ceilings without requiring separate supporting means. The low profile and nonflammable properties of the light sources allow their use on fire barrier surfaces or partitions. The light sources can easily be integrated into ceilings, ceiling grids or ceiling tiles.

## Claims

### Claim 1

A light source comprising:
at least one light emitting diode (LED),
at least one reflector element and
at least one reflective and light transmitting thermally conductive element,
wherein said at least one reflective and light transmitting thermally conductive element has at least one exterior light emitting surface and at least one interior facing surface, and has a reflectivity great enough that said element reflects more incident light from said at least one LED than it initially transmits,
wherein said at least one reflector element and said at least one reflective and light transmitting thermally conductive element form an enclosed light recycling cavity causing light emitted by said at least one light emitting diode to be multiply reflected within said light recycling cavity and predominantly transmitted through and emitted by said at least one reflective and light transmitting thermally conductive element,
wherein a high number of reflections within said light recycling cavity results in a uniform and monolithic appearance to said exterior light surface of said at least one reflective and light transmitting thermally conductive element, and
wherein said at least one light emitting diode is contained within said light recycling cavity and in thermal contact with said at least one reflective and light transmitting thermally conductive element such that substantially all of the heat from said at least one light emitting diode is transferred via thermal conduction to said at least one exterior light emitting surface of said at least one reflective and light transmitting thermally conductive element and is removed to ambient via convection and radiative cooling from said at least one exterior light emitting surface of said reflective and light transmitting thermally conductive element.

### Claim 2 (depends on 1)

The light source of claim 1 further comprising at least one wavelength conversion element wherein said at least one wavelength conversion element is also contained within the light recycling cavity formed by said at least one reflector element and said at least one reflective and light transmitting thermally conductive element.

### Claim 3 (depends on 1)

The light source of claim 1 wherein said at least one reflective and light transmitting thermally conductive element and said at least one reflector are comprised of non-flammable material whereby the entire light source is non-flammable.

### Claim 4 (depends on 1)

The light source of claim 1 wherein said at least one reflector element and said at least one reflective and light transmitting thermally conductive element are lightweight such that the light source's lumen output divided by the total weight of the light source including all heatsinking is more than 30 lumens per gram.

### Claim 5 (depends on 1)

The light source of claim 1 wherein the light source is installed on a wall, floor, ceiling or suspended ceiling of a room such that substantially all the heat generated by the light source is dissipated into the room.

### Claim 6 (depends on 1)

The light source of claim 1 wherein the light emitting surface and cooling surface are substantially the same and the luminescence from the light emitting surface is substantially lambertian.

### Claim 7 (depends on 1)

The light source of claim 1 wherein said at least one exterior light emitting surface also functions as substantially the only cooling surface for the light source, and the luminescence from said at least one exterior light emitting surface is substantially directional.

### Claim 8 (depends on 1)

The light source of claim 1 further comprising at least one thermally conductive decorative overlay in thermal contact with said at least one reflective and light transmitting thermally conductive element.

### Claim 9 (depends on 1)

The light source of claim 1 further comprising at least one of the following components integrated into or on the light source; audio emitter, camera, infrared camera, RF emitter, RF sensor, and temperature sensors.

### Claim 10 (depends on 1)

The light source of claim 1 wherein the combination of the weight of the light source and its light output enable it to provide over 30 foot-candles of illuminance to an illuminated area such that the total weight of the light source divided by the square footage of the illuminated area is less than 1 gram per square foot.

### Claim 11 (depends on 1)

The light source of claim 1 further comprising, at least two external contacts that both mechanically attach and electrically interconnect said light source to a powered distributed grid contained on a ceiling, wall or floor of a room wherein the light source can be easily removed and attached to different locations on the wall, floor or grid to adjust the lighting distribution in the room.

### Claim 12 (depends on 1)

The light source of claim 1 wherein said at least one reflective and light transmitting thermally conductive element is a holey metal core board with a reflective interconnect.

### Claim 13 (depends on 1)

The light source of claim 1 wherein said at least one reflective and light transmitting thermally conductive element is a porous metal ceiling tile containing a highly reflective metal and dielectric interconnect.

### Claim 14 (depends on 1)

The light source of claim 1 wherein the light source is contained in a movable ceiling tile.

### Claim 15 (depends on 2)

The light source of claim 2, comprising at least two light transmitting thermally conductive elements and at least one interconnect wherein said least one LED is connected electrically to adjacent reflective and light transmitting thermally conductive elements via an interconnect on said interior facing surface of said reflective and light transmitting thermally conductive elements, within the light recycling cavity.

### Claim 16 (depends on 3)

The light source of claim 3 wherein said at least one exterior light emitting surface also functions as the primary cooling surface of the light source and as at least one surface of the exterior envelope of the light source, whereby no additional heatsinking is required and maximum heat transfer from said at least one exterior light emitting surface to the surrounding ambient is realized.

### Claim 17 (depends on 3)

The light source of claim 3 further comprising push pin contacts for mounting the light source to ceiling tiles.

### Claim 18 (depends on 3)

The light source of claim 3 wherein said at least one exterior light emitting surface includes a light transmitting thermally conductive scrim layer.

### Claim 19 (depends on 15)

The light source of claim 15 wherein the light source is used as a suspended lighting fixture.

### Claim 20 (depends on 12)

The light source of claim 12 wherein said holey metal core board has at least one side with a reflectivity greater than 80% and the total area of the holes within the holey metal core board represent more than 10% of the surface area of the holey metal core board.
