# US 10,121,898 B2 · Thin-film transistor substrate and method of manufacturing the same

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- Number: US 10,121,898 B2
- Document ID: US10121898B2
- Status: Granted
- Kind: B2
- Application number: 15/309,794
- Filed: 2015-04-17
- Published: 2017-08-31
- Granted: 2018-11-06
- Earliest claimed: 2014-05-09
- Assignees: Joled Inc.
- Applicants: Joled Inc.
- Inventors: Yuta Sugawara
- Web page: https://patentgrep.com/patent/US10121898B2

## CPC

- H10D 30/6704: {having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device}
- H10D 30/6739: {Conductor-insulator-semiconductor electrodes}
- H10D 30/6756: {Amorphous oxide semiconductors}
- H10D 62/402: {Amorphous materials}
- H10D 62/80: characterised by the materials
- H10D 62/875: {being semiconductor metal oxide, e.g. InGaZnO (Group II-VI materials H10D62/86; Group I-VI materials H10D62/871; Pb compounds or alloys H10D62/874)}
- H10D 86/0221: {comprising manufacture, treatment or patterning of TFT semiconductor bodies}
- H10D 86/0251: {characterised by increasing the uniformity of device parameters}
- H10D 86/423: {comprising semiconductor materials not belonging to the Group IV, e.g. InGaZnO}
- H10D 86/60: wherein the TFTs are in active matrices
- H10D 99/00: Subject matter not provided for in other groups of this subclass
- H10P 14/3434: {being oxide semiconductor materials (Group IIB-VIA semiconductor materials H10P14/3424)}
- H10P 14/3454: {Amorphous}
- H10P 14/6306: {of the semiconductor materials}
- H10P 14/6319: {Formation by plasma treatments, e.g. plasma oxidation of the substrate}
- H10P 14/69215: {the material being a silicon oxide, e.g. SiO2}
- H10P 14/69391: {the material containing aluminium, e.g. Al2O3}
- H10K 59/1213: {the pixel elements being TFTs}
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10K: ORGANIC ELECTRIC SOLID-STATE DEVICES

## Abstract

A method of manufacturing a TFT substrate includes the steps of forming an oxide semiconductor layer above a substrate, forming a first oxide film on the oxide semiconductor layer, performing oxidation processing on the oxide semiconductor layer after formation of the first oxide film, and forming a second oxide film on the first oxide film after the oxidation processing.

## Claims

### Claim 1

A thin-film transistor substrate manufactured by a method comprising:
forming an oxide semiconductor layer above a substrate;
forming a first oxide film on the oxide semiconductor layer;
performing oxidation processing on the oxide semiconductor layer after formation of the first oxide film, wherein a duration of the oxidation processing increases with a film deposition temperature of the first oxide film; and
forming a second oxide film on the first oxide film after the oxidation processing,
wherein in concentration profiles of elements in a direction of lamination,
a concentration profile of fluorine elements shows a peak in proximity to a boundary between the first oxide film and the second oxide film,
a concentration profile of nitric oxide shows that a concentration in proximity to the boundary is higher than a concentration in proximity to a center of the second oxide film, and
a concentration profile of hydrogen elements discontinuously changes in proximity to the boundary.

### Claim 2 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein a film deposition temperature of the first oxide film is 270° C. or higher.

### Claim 3 (depends on 2)

The thin-film transistor substrate according to claim 2,
wherein a duration of the oxidation processing increases with a film thickness of the first oxide film.

### Claim 4 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein a duration of the oxidation processing increases with a film thickness of the first oxide film.

### Claim 5 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein the first oxide film has a film thickness that is greater than or equal to 5 nm and less than or equal to 40 nm.

### Claim 6 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein a duration of the oxidation processing increases with a film deposition temperature of the second oxide film.

### Claim 7 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein the oxidation processing includes plasma treatment.

### Claim 8 (depends on 7)

The thin-film transistor substrate according to claim 7,
wherein the plasma treatment is performed using a nitrous oxide gas for a period of time that is greater than or equal to 5 seconds and less than or equal to 300 seconds.

### Claim 9 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein the first oxide film and the second oxide film are silicon oxide films.

### Claim 10 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein the oxide semiconductor layer is a transparent amorphous oxide semiconductor.

### Claim 11 (depends on 1)

The thin-film transistor substrate according to claim 1,
wherein the oxide semiconductor layer is InGaZnO.

### Claim 12

A thin-film transistor substrate comprising:
a substrate;
an oxide semiconductor layer;
a first oxide film; and
a second oxide film,
the oxide semiconductor layer, the first oxide film, and the second oxide film being sequentially laminated above the substrate,
wherein in concentration profiles of elements in a direction of lamination,
a concentration profile of fluorine elements shows a peak in proximity to a boundary between the first oxide film and the second oxide film,
a concentration profile of nitric oxide shows that a concentration in proximity to the boundary is higher than a concentration in proximity to a center of the second oxide film, and
a concentration profile of hydrogen elements discontinuously changes in proximity to the boundary.

### Claim 13

A thin-film transistor substrate manufactured by a method comprising:
forming an oxide semiconductor layer above a substrate;
forming a first oxide film on the oxide semiconductor layer;
performing oxidation processing on the oxide semiconductor layer after formation of the first oxide film; and
forming a second oxide film on the first oxide film after the oxidation processing, wherein a film deposition temperature of the second oxide film is the same as a temperature during the oxidation processing,
wherein in concentration profiles of elements in a direction of lamination,
a concentration profile of fluorine elements shows a peak in proximity to a boundary between the first oxide film and the second oxide film,
a concentration profile of nitric oxide shows that a concentration in proximity to the boundary is higher than a concentration in proximity to a center of the second oxide film, and
a concentration profile of hydrogen elements discontinuously changes in proximity to the boundary.

### Claim 14 (depends on 13)

The thin-film transistor substrate according to claim 13,
wherein the oxidation processing includes plasma treatment.

### Claim 15 (depends on 14)

The thin-film transistor substrate according to claim 14,
wherein the plasma treatment is performed using a nitrous oxide gas for a period of time that is greater than or equal to 5 seconds and less than or equal to 300 seconds.

### Claim 16 (depends on 13)

The thin-film transistor substrate according to claim 13,
wherein the first oxide film and the second oxide film are silicon oxide films.

### Claim 17 (depends on 13)

The thin-film transistor substrate according to claim 13,
wherein the oxide semiconductor layer is a transparent amorphous oxide semiconductor.

### Claim 18 (depends on 13)

The thin-film transistor substrate according to claim 13,
wherein the oxide semiconductor layer is InGaZnO.
