# US 10,121,679 B1 · Package substrate first-level-interconnect architecture

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- Number: US 10,121,679 B1
- Document ID: US10121679B1
- Status: Granted
- Kind: B1
- Application number: 15/721,384
- Filed: 2017-09-29
- Granted: 2018-11-06
- Earliest claimed: 2017-09-29
- Assignees: Intel Corporation
- Applicants: Intel Corporation
- Inventors: Aleksandar Aleksov; Kristof Darmawikarta; Arnab Sarkar; Hiroki Tanaka; Robert A. May; Sri Ranga Sai Boyapati
- Web page: https://patentgrep.com/patent/US10121679B1

## CPC

- H10W 70/099: {Connecting interconnections to insulating or insulated package substrates, interposers or redistribution layers}
- H10W 20/4403: {based on metals, e.g. alloys, metal silicides (H10W20/4484 takes precedence)}
- H10W 70/66: Conductive materials thereof
- H10W 72/20: Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
- H10W 90/701: {characterised by the relative positions of pads or connectors relative to package parts}
- H10W 70/63: Vias, e.g. via plugs
- H10W 70/635: {Through-vias}
- H10W 72/072: {of bump connectors}
- H10W 72/252: {comprising solid metals or solid metalloids, e.g. PbSn, Ag or Cu}
- H10W 72/29: Bond pads specially adapted therefor
- H10W 72/90: Bond pads, in general
- H10W 90/724: {between a chip and a stacked insulating package substrate, interposer or RDL}
- Y02P 80/30: Reducing waste in manufacturing processes; Calculations of released waste quantities
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

Embodiments of the present disclosure may relate to a package substrate that may include a layer having a layer surface that is planarized and a via within the layer, where the via includes a via surface that is exposed on the layer surface, and where the via surface is planarized. The package substrate may further include a bond pad on the layer surface, where a first thickness of the bond pad includes a seed layer on the via surface, and where a second thickness of the bond pad includes a plating stack on the seed layer. Other embodiments may be described or claimed.

## Claims

### Claim 1

A package substrate, comprising:
a layer having a layer surface that is planarized;
a via within the layer, wherein the via includes a via surface that is exposed on the layer surface, and wherein the via surface is planarized; and
a bond pad on the layer surface, wherein a first thickness of the bond pad includes a seed layer on the via surface, and wherein a second thickness of the bond pad includes a plating stack on the seed layer, wherein the plating stack is a nickel-palladium-gold stack, and wherein the nickel is in direct contact on the seed layer, the palladium is in direct contact on the nickel, and the gold is in direct contact on the palladium.

### Claim 2 (depends on 1)

The package substrate of claim 1, wherein the seed layer is a titanium-copper (Ti—Cu) layer, and wherein the titanium is on the layer surface, and wherein the copper is on the titanium.

### Claim 3 (depends on 2)

The package substrate of claim 2, wherein a thickness of the titanium is less than 0.5 micrometers (um) and a thickness of the copper is less than 2.5 um.

### Claim 4 (depends on 1)

The package substrate of claim 1, wherein the seed layer is one of a titanium layer or a tungsten-copper layer, wherein the tungsten is on the layer surface, and wherein the copper is on the tungsten, or a tantalum-copper layer, wherein the tantalum is on the layer surface, and wherein the copper is on the tantalum.

### Claim 5 (depends on 1)

The package substrate of claim 1, wherein a thickness of the nickel is less than 10 um, a thickness of the palladium is less than 0.5 um, and a thickness of the gold is less than 5 um.

### Claim 6 (depends on 1)

The package substrate of claim 1, wherein the plating stack is one of an electrolytic stack or an electroless plating stack.

### Claim 7 (depends on 1)

The package substrate of claim 1, further comprising solder on the bond pad.

### Claim 8

An integrated circuit (IC) package, comprising:
a package substrate, wherein the package substrate includes,
a dielectric layer having a dielectric surface that is planarized;
a via buried in the dielectric layer, wherein the via includes a via surface that is exposed on the dielectric surface, and wherein the via surface is planarized; and
a bond pad on the dielectric surface, wherein a first thickness of the bond pad includes a surface finish on the via surface, and wherein a second thickness of the bond pad includes a plating stack on the surface finish, wherein the plating stack is a nickel-palladium-gold stack, and wherein the nickel is in direct contact on top of the surface finish, the palladium is in direct contact on top of the nickel, and the gold is in direct contact on top of the palladium;
a die that includes an IC pad; and
a solder ball coupled with the bond pad and the IC pad, to form a first level interconnect between the package substrate and the die.

### Claim 9 (depends on 8)

The IC package of claim 8, wherein the surface finish is a seed layer that includes titanium and copper.

### Claim 10 (depends on 9)

The IC package of claim 9, wherein a thickness of the titanium is less than 0.5 micrometers (um) and a thickness of the copper is less than 2.5 um.

### Claim 11 (depends on 8)

The IC package of claim 8, wherein a thickness of the nickel is less than 10 um, a thickness of the palladium is less than 0.5 um, and a thickness of the gold is less than 5 um.

### Claim 12 (depends on 8)

The IC package of claim 8, wherein the plating stack is an electrolytic stack.

### Claim 13

A method of producing a package substrate, comprising:
creating a via on a pad;
burying the via in a dielectric applied over the via and the pad;
planarizing the dielectric to reveal a top of the via through a flat surface of the dielectric;
depositing a seed layer over the flat surface, wherein the seed layer is to cover the via; and
plating a nickel-palladium-gold (NPG) stack on the seed layer over the via, wherein the nickel is in direct contact on the seed layer, the palladium is in direct contact on the nickel, and the gold is in direct contact on the palladium, and wherein the seed layer and the NPG stack form a bond pad on the via.

### Claim 14 (depends on 13)

The method of claim 13, wherein planarizing the dielectric to reveal the top of the via through the flat surface of the dielectric includes using a chemical process, a mechanical process, or a chemical-mechanical process (CMP) to planarize the dielectric to reveal the top of the via through the flat surface of the dielectric.

### Claim 15 (depends on 13)

The method of claim 13, further comprising:
defining a size or shape of the bond pad;
placing a lamination on the seed layer, wherein the lamination includes an opening over the via, and wherein the NPG stack is plated in the opening;
removing the lamination; and
removing the seed layer exposed by removal of the lamination.

### Claim 16 (depends on 13)

The method of claim 13, further comprising placing solder on the bond pad.

### Claim 17

A package substrate, comprising:
a layer having a layer surface that is planarized;
a via within the layer, wherein the via includes a via surface that is exposed on the layer surface, and wherein the via surface is planarized; and
a bond pad on the layer surface, wherein a first thickness of the bond pad includes a seed layer on the via surface, and wherein a second thickness of the bond pad includes a plating stack on the seed layer, wherein the plating stack is a cobalt/tungsten alloy-palladium-gold stack, and wherein the cobalt/tungsten alloy is in direct contact on the seed layer, the palladium is in direct contact on the cobalt/tungsten alloy, and the gold is in direct contact on the palladium.

### Claim 18 (depends on 1)

The package substrate of claim 1, wherein the seed layer is a titanium-copper (Ti—Cu) layer, and wherein the titanium is on the layer surface, and wherein the copper is on the titanium.

### Claim 19 (depends on 2)

The package substrate of claim 2, wherein a thickness of the titanium is less than 0.5 micrometers (um) and a thickness of the copper is less than 2.5 um.

### Claim 20 (depends on 17)

The package substrate of claim 17, wherein the seed layer is one of a titanium layer or a tungsten-copper layer, wherein the tungsten is on the layer surface, and wherein the copper is on the tungsten, or a tantalum-copper layer, wherein the tantalum is on the layer surface, and wherein the copper is on the tantalum.

### Claim 21 (depends on 1)

The package substrate of claim 1, wherein the plating stack is one of an electrolytic stack or an electroless plating stack.
