# US 10,119,438 B2 · Positive crankcase ventilation systems and engine systems including the same

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- Number: US 10,119,438 B2
- Document ID: US10119438B2
- Status: Granted
- Kind: B2
- Application number: 15/494,375
- Filed: 2017-04-21
- Published: 2017-11-02
- Granted: 2018-11-06
- Earliest claimed: 2016-04-29
- Assignees: Ford Global Technologies, LLC
- Applicants: Ford Global Technologies, LLC
- Inventors: Baocheng Sun; Bruce Li; Bin Yin; Dallis Sun
- Web page: https://patentgrep.com/patent/US10119438B2

## CPC

- F01M 13/0011: {Breather valves}
- F01M 13/00: Crankcase ventilating or breathing
- F02D 41/0025: {Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures}
- F02D 41/0087: {Selective cylinder activation, i.e. partial cylinder operation (deceleration cut-off F02D41/123)}
- F02M 35/10222: {Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission}
- F01M 2013/0022: {electromagnetic}
- F01M 2013/0038: {Layout of crankcase breathing systems}
- F02D 2250/08: Engine blow-by from crankcase chamber
- F01M: LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F02D: CONTROLLING COMBUSTION ENGINES (vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed B60K31/00; conjoint control of vehicle sub-units of different type or different function, road vehicle drive control systems for purposes other than the control of a single sub-unit B60W)
- F02M: SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF

## Abstract

An engine system comprises an intake manifold including a manifold body downstream of an intake port and having a first through-aperture and a second through-apertures spaced apart from the first through-aperture on the manifold body; a positive crankcase ventilation (PCV) system including a first PCV branch and a second PCV branch communicated fluidly with the first through-aperture and the second through-aperture of the manifold body, respectively, and configured to route a blow-by gas in a crankcase to the intake manifold; and a variable valve assembly to regulate a flow passing through the first or second PCV branches.

## Claims

### Claim 1

An engine system, comprising:
an intake manifold including a manifold body downstream of an intake port, wherein the manifold body includes a first through-aperture and a second through-aperture spaced apart from the first through-aperture;
a positive crankcase ventilation (PCV) system including a first PCV branch and a second PCV branch communicated fluidly with the first through-aperture and the second through-aperture of the manifold body, respectively, and configured to route a blow-by gas in a crankcase to the intake manifold; and
a variable valve assembly to regulate a flown passing through the first PCV branch or a second PCV branch.

### Claim 2 (depends on 1)

The engine system of claim 1, further comprising an engine control unit (ECU) to control the variable valve assembly to regulate the flow in response to cylinder deactivation.

### Claim 3 (depends on 2)

The engine system of claim 2, further comprising a first runner, a second runner, a third runner and a fourth runner extending from the manifold body to a first cylinder, a second cylinder, a third cylinder and a fourth cylinder of the engine, respectively, wherein the first through-aperture is positioned between the first and second runners and the second through-aperture is positioned between the third and fourth runners, and wherein the variable valve assembly regulates a flow through the second through-aperture when the first and fourth cylinder are deactivated.

### Claim 4 (depends on 3)

The engine system of claim 3, where in the variable valve assembly is configured to reduce a blow-by gas flow to the second through-aperture when the first and fourth cylinders are deactivated.

### Claim 5 (depends on 3)

The engine system of claim 3, wherein the variable valve assembly is configured to block a blow-by gas to flow through the second PCV branch when the first and fourth cylinders are deactivated.

### Claim 6 (depends on 1)

The engine system of claim 1, further comprising a first runner, a second runner, and a third runner extending from the manifold body to a first cylinder, a second cylinder and a third cylinder of an engine, respectively, wherein the first through-aperture is positioned between the first and second runners and the second through-aperture is positioned between the second and third runners, and wherein the variable valve assembly is configured to regulate a blow-by gas flow in one of the first and second through-apertures when at least one cylinder is deactivated.

### Claim 7 (depends on 1)

The engine system of claim 1, further comprising a PCV pipe connected with the crankcase and the first and second PCV branches, wherein the valve assembly is connected to the PCV pipe.

### Claim 8 (depends on 7)

The engine system of claim 7, wherein the first and second PCV branches and the PCV pipe are formed as an integral piece, and wherein the valve assembly is positioned in the first PCV branch.

### Claim 9 (depends on 7)

The engine system of claim 7, wherein the first and second PCV branches and the PCV pipe are formed as an integral piece, and wherein the valve assembly is positioned at a junction of the first and second PCV branches.

### Claim 10 (depends on 1)

The engine system of claim 1, wherein the variable valve assembly comprises a solenoid valve.

### Claim 11

A positive crankcase ventilation (PCV) system in an engine, the engine includes a crankcase and an intake manifold, the positive crankcase ventilation system comprising:
a PCV pipe coupled to the crankcase;
a first PCV branch and a second PCV branch extended from the PCV pipe and to be connected to a first through-aperture and a second through-aperture, respectively, wherein the first and second through-aperture are positioned on an intake manifold body of the engine and spaced apart each other, and wherein the first and second PCV branches are configured to route a blow-by gas in the crankcase to the intake manifold; and
a variable valve to regulate a blow-by gas flowing through one of the first and second PCV branches in response to an engine cylinder deactivation.

### Claim 12 (depends on 11)

The positive crankcase ventilation system of claim 11, further comprising an engine control unit (ECU) to control the variable valve to block the blow-by gas to one of the first and second PCV branches when selected engine cylinders are deactivated.

### Claim 13

A method for operating a variable displacement engine, the engine including a positive crankcase ventilation system to route a blow-by gas in a crankcase to an intake manifold of the engine, the method comprising:
routing the blow-by gas to the intake manifold via one of a first PCV branch and a second PCV branches of the PCV system; and
adjusting a flowrate in one of the first PCV branch and the second PCV branch via a valve disposed in the PCV system in response to deactivation of selected cylinders.

### Claim 14 (depends on 13)

The method of claim 13, wherein the flowrate in the first PCV and the second PCV branches is adjusted to maintain a predetermined air/fuel ratio in activated cylinders.

### Claim 15 (depends on 13)

The method of claim 13, wherein the engine includes four cylinders and the valve is disposed in one of the first and second PCV branches, and wherein adjusting the flow in the one of the first and second PCV branches includes closing the valve when two cylinders are deactivated.

### Claim 16 (depends on 15)

The method of claim 15, wherein the cylinders are arranged with an in-line configuration.

### Claim 17 (depends on 16)

The method of claim 16, wherein the engine includes a first cylinder, a second cylinder, a third cylinder, and a fourth cylinder coupled to a first runner, a second runner, a third runner and a fourth runner on the intake manifold, respectively, wherein the first PCV branch is positioned between the first and second runners and the second PCV branch is positioned between the third and fourth runners, and wherein the valve is disposed in the first PCV branch or the second PCV branch.

### Claim 18 (depends on 17)

The method of claim 17, wherein the valve is closed when the first and fourth cylinders are deactivated to maintain an air/fuel ratio in the second and third cylinders substantially the same as an air/fuel ratio before deactivation of the first and fourth cylinders.

### Claim 19 (depends on 13)

The method of claim 13, wherein the valve is disposed upstream before a junction of the first and second PCV branches or the valve is a three-way valve disposed at the junction of the first and second PCV branches.

### Claim 20 (depends on 13)

The method of claim 13, wherein the valve is a solenoid valve.