# US 10,119,352 B2 · Direct hydraulic rapid response module apparatus and method

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- Number: US 10,119,352 B2
- Document ID: US10119352B2
- Status: Granted
- Kind: B2
- Application number: 15/319,942
- Filed: 2015-06-17
- Published: 2017-05-18
- Granted: 2018-11-06
- Earliest claimed: 2014-06-19
- Assignees: FMC Technologies, Inc.
- Applicants: FMC Technologies, Inc.
- Inventors: Lewis Holmes; Iain G. Duncan; Kevin Masterson
- Web page: https://patentgrep.com/patent/US10119352B2

## CPC

- E21B 33/0355: {Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads}
- E21B 34/04: in underwater well heads
- F15B 1/04: Accumulators
- F15B 13/024: {Pressure relief valves}
- F16K 17/0473: {Multiple-way safety valves}
- F16K 17/30: spring-loaded
- F16K 24/04: for venting only (F16K24/02 takes precedence)
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- F15B: SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F16K: VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING {(devices for emptying and evacuating the excess liquid in valves or conduits F16L55/07)}

## Abstract

An apparatus, fixed or recoverable to control a remote device includes a valve assembly having a cylinder, a piston dividing the cylinder into a first hydraulic chamber and a second hydraulic chamber, a spring to bias the piston toward the first hydraulic chamber, and a linkage to connect the piston to the remote device, a quick-vent valve assembly comprising an inlet connected to a hydraulic source, an outlet connected to the first hydraulic chamber, and a vent port, wherein the quick-vent valve assembly is configured to discharge fluid from the outlet to the vent when a pressure of the hydraulic source connected to the inlet drops below a threshold value, and a vent line connecting the vent port of the quick-vent valve assembly to a hydraulic accumulator.

## Claims

### Claim 1

An apparatus to control a remote device, the apparatus comprising:
a valve assembly comprising a cylinder, a piston dividing the cylinder into a first hydraulic chamber and a second hydraulic chamber, a spring to bias the piston toward the first hydraulic chamber, and a linkage to connect the piston to the remote device;
a quick-vent valve assembly comprising an inlet connected to a hydraulic source, an outlet connected to the first hydraulic chamber such that a pressure from the hydraulic source connected to the inlet acts on a face of the piston in the first hydraulic chamber of the valve assembly when the pressure at the inlet is greater than an opening pressure value of the quick-vent valve assembly, and a vent port, wherein the quick-vent valve assembly is configured to discharge fluid from the outlet to the vent port when the pressure of the hydraulic source connected to the inlet drops below a threshold value;
a vent line connecting the vent port of the quick-vent valve assembly to a hydraulic accumulator; and
an equalization line to connect the second hydraulic chamber to the vent line.

### Claim 2 (depends on 1)

The apparatus of claim 1, further comprising a flow restriction device in the vent line positioned between the vent port and the hydraulic accumulator.

### Claim 3 (depends on 2)

The apparatus of claim 2, wherein the flow restriction device comprises a shuttle valve.

### Claim 4 (depends on 2)

The apparatus of claim 2, wherein the flow restriction device comprises an orifice plate.

### Claim 5 (depends on 2)

The apparatus of claim 2, further comprising a hydraulic connection between the second hydraulic chamber and the vent line, wherein the hydraulic connection is positioned in the vent line between the flow restriction device and the hydraulic accumulator.

### Claim 6 (depends on 5)

The apparatus of claim 5, further comprising a check valve to prevent flow from the vent line through the hydraulic connection to the second hydraulic chamber.

### Claim 7 (depends on 1)

The apparatus of claim 1, wherein the remote device comprises a production shutoff valve.

### Claim 8 (depends on 1)

The apparatus of claim 1, wherein the remote device comprises a production choke.

### Claim 9 (depends on 1)

The apparatus of claim 1, wherein the remote device is located in a subsea environment.

### Claim 10 (depends on 1)

The apparatus of claim 1, wherein the remote device is located more than 1.5 km away from the hydraulic source.

### Claim 11 (depends on 1)

The apparatus of claim 1, wherein the second hydraulic chamber is open to a surrounding environment.

### Claim 12 (depends on 1)

The apparatus of claim 1, wherein the hydraulic accumulator comprises a seachest.

### Claim 13 (depends on 1)

The apparatus of claim 1, wherein the hydraulic accumulator comprises a vent to release excess volume of the hydraulic fluid.

### Claim 14

A modular valve carrier to engage and complete a subsea valve assembly, the modular valve carrier comprising:
an engagement portion on a connection side of the modular valve carrier comprising a mechanical connector and a plurality of hydraulic quick-connectors, wherein the engagement portion is configured to engage a corresponding socket of the subsea valve assembly;
a plurality of quick-vent valve assemblies disposed on a work side of the modular valve carrier, each of the plurality of quick-vent valve assemblies comprising an inlet, an outlet, and a vent port, each inlet, outlet, and vent port hydraulically connected to one of the plurality of hydraulic quick-connectors; and
a lifting feature configured to be manipulated by a remotely operated vehicle;
wherein the connection side and the work side are opposite to each other;
wherein each of the plurality of the quick-vent valve assemblies is configured to discharge fluid from the outlet to the vent when a pressure of the hydraulic source connected to the inlet drops below a threshold value.

### Claim 15 (depends on 14)

The modular valve carrier of claim 14, further comprising a lock mechanism configured to selectively lock the engagement portion with the socket of the subsea valve assembly.

### Claim 16 (depends on 15)

The modular valve carrier of claim 15, wherein the lock mechanism is configured to be operated by the remotely operated vehicle.

### Claim 17 (depends on 14)

The modular valve carrier of claim 14, wherein the socket of the subsea valve assembly comprises a plurality of corresponding hydraulic quick-connector sockets configured to hydraulically couple with the plurality of hydraulic quick-connectors of the engagement portion.

### Claim 18

A method to control a remote device, the method comprising:
linking the remote device to a piston configured to reciprocate between a first hydraulic chamber and a second hydraulic chamber of a cylinder;
hydraulically coupling an outlet of a quick-valve assembly to the first hydraulic chamber;
supplying a hydraulic fluid from a hydraulic source to an inlet of the quick-vent valve assembly;
increasing pressure of the hydraulic fluid at the inlet of the quick-valve assembly beyond an opening pressure;
thrusting the piston from the first hydraulic chamber to the second hydraulic chamber and venting hydraulic fluid from the second hydraulic chamber to a hydraulic accumulator when the pressure of the hydraulic fluid at the inlet is increased beyond the opening pressure to operate the linked remote device; and
venting hydraulic fluid from the first hydraulic chamber to the hydraulic accumulator through a vent port of the quick-vent valve assembly and venting hydraulic fluid from the first hydraulic chamber to the second hydraulic chamber through the vent port of the quick-vent valve assembly when pressure of the hydraulic fluid at the inlet drops below a threshold value to thrust the piston from the second hydraulic chamber to the first hydraulic chamber.

### Claim 19 (depends on 18)

The method of claim 18, wherein the remote device comprises a subsea production shutoff valve.

### Claim 20 (depends on 18)

The method of claim 18, wherein the remote device comprises a subsea production choke.

### Claim 21 (depends on 18)

The method of claim 18, further comprising biasing the piston toward the first hydraulic chamber.
