# US 10,118,982 B2 · Graft copolymer and thermoplastic resin composition

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- Number: US 10,118,982 B2
- Document ID: US10118982B2
- Status: Granted
- Kind: B2
- Application number: 15/304,773
- Filed: 2015-04-17
- Published: 2017-02-09
- Granted: 2018-11-06
- Earliest claimed: 2014-04-18
- Assignees: Nippon A&L Inc.
- Applicants: Nippon A&L Inc.
- Inventors: Kazuhiro Ishigaki; Kiyoshi Ikawa; Taisuke Yukawa
- Web page: https://patentgrep.com/patent/US10118982B2

## CPC

- C08F 255/02: on to polymers of olefins having two or three carbon atoms
- C08F 255/00: Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
- C08F 255/10: on to butene polymers
- C08L 25/12: with unsaturated nitriles
- C08L 51/06: grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
- C08L 69/00: Compositions of polycarbonates; Compositions of derivatives of polycarbonates
- C08L 2205/035: containing four or more polymers in a blend
- C08L 51/04: grafted on to rubbers
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)

## Abstract

Provided is a graft copolymer (A) obtainable by graft-polymerizing, in the presence of 30 to 80 parts by mass of an ethylene-based polymer (a), an aromatic vinyl-based monomer (b) and, if necessary, another vinyl-based monomer (c) copolymerizable with the aromatic vinyl-based monomer (b) in a total amount of 20 to 70 parts by mass (provided that the sum of the components (a), (b) and (c) is 100 parts by mass), in which the ethylene-based polymer (a) has a density of 0.900 g/cm3 or more and less than 0.966 g/cm3, a number average molecular weight of 10,000 to 50,000, and a molecular weight distribution of 5 to 15, and the proportion of the ethylene-based polymer (a) molecules having a molecular weight of 10,000 or less is 5.5% or more.

## Claims

### Claim 1

A graft copolymer (A) obtainable by graft-polymerizing:
an aromatic vinyl-based monomer (b) in an amount of 20 to 70 parts by mass, in the presence of 30 to 80 parts by mass of an ethylene-based polymer (a) provided that the sum of components (a) and (b) is 100 parts by mass; or
an aromatic vinyl-based monomer (b) and another vinyl-based monomer (c) copolymerizable with the aromatic vinyl-based monomer (b) in a total amount of 20 to 70 parts by mass, in the presence of 30 to 80 parts by mass of an ethylene-based polymer (a) provided that the sum of components (a), (b) and (c) is 100 parts by mass,
wherein the ethylene-based polymer (a) has a density of 0.900 g/cm3 or more and less than 0.966 g/cm3, a number average molecular weight of 10,000 to 50,000, and a molecular weight distribution of 5 to 15, and the proportion of the ethylene-based polymer (a) molecules having a molecular weight of 10,000 or less is 5.5% or more.

### Claim 2 (depends on 1)

The graft copolymer according to claim 1, wherein the graft ratio is 30% or higher.

### Claim 3 (depends on 1)

The graft copolymer according to claim 1, wherein the ethylene-based polymer (a) is an ethylene-α-olefin copolymer containing ethylene and an α-olefin having 3 to 20 carbon atoms as copolymerization components.

### Claim 4 (depends on 1)

The graft copolymer according to claim 1, wherein the number average particle size, [(long side+short side)/2], of the ethylene-based polymer (a) is 500 to 4,500 μm.

### Claim 5

A graft copolymer (A) obtainable by graft-polymerizing:
an aromatic vinyl-based monomer (b) in an amount of 20 to 70 parts by mass, in the presence of 30 to 80 parts by mass of an ethylene-based polymer (a) provided that the sum of components (a) and (b) is 100 parts by mass; or
an aromatic vinyl-based monomer (b) and another vinyl-based monomer (c) copolymerizable with the aromatic vinyl-based monomer (b) in a total amount of 20 to 70 parts by mass, in the presence of 30 to 80 parts by mass of an ethylene-based polymer (a) provided that the sum of the components (a), (b) and (c) is 100 parts by mass,
wherein the ethylene-based polymer (a) has a density of 0.900 g/cm3 or more and less than 0.966 g/cm3 and a flow activation energy of 40 to 120 kJ/mol.

### Claim 6 (depends on 5)

The graft copolymer according to claim 5, wherein the graft ratio is 30% or higher.

### Claim 7 (depends on 5)

The graft copolymer according to claim 5, wherein the ethylene-based polymer (a) is an ethylene-α-olefin copolymer containing ethylene and an α-olefin having 3 to 20 carbon atoms as copolymerization components.

### Claim 8 (depends on 5)

The graft copolymer according to claim 5, wherein the number average particle size, [(long side+short side)/2], of the ethylene-based polymer (a) is 500 to 4,500 μm.

### Claim 9 (depends on 1)

A thermoplastic resin composition comprising the graft copolymer (A) according to claim 1 and a thermoplastic resin (B) other than the graft copolymer (A),
wherein the content of the graft copolymer (A) is 1 to 50 parts by mass, and the content of the thermoplastic resin (B) is 50 to 99 parts by mass, with respect to a total amount of 100 parts by mass of the graft copolymer (A) and the thermoplastic resin (B).

### Claim 10 (depends on 9)

The thermoplastic resin composition according to claim 9, wherein the thermoplastic resin (B) is a styrene-based resin.

### Claim 11 (depends on 9)

The thermoplastic resin composition according to claim 9, wherein the thermoplastic resin (B) is a polycarbonate resin.

### Claim 12 (depends on 9)

The thermoplastic resin composition according to claim 9, wherein the thermoplastic resin (B) includes a styrene-based resin and a polycarbonate resin.

### Claim 13 (depends on 2)

The graft copolymer according to claim 2, wherein the ethylene-based polymer (a) is an ethylene-α-olefin copolymer containing ethylene and an α-olefin having 3 to 20 carbon atoms as copolymerization components.

### Claim 14 (depends on 2)

The graft copolymer according to claim 2, wherein the number average particle size, [(long side+short side)/2], of the ethylene-based polymer (a) is 500 to 4,500 μm.

### Claim 15 (depends on 13)

The graft copolymer according to claim 13, wherein the number average particle size, [(long side+short side)/2], of the ethylene-based polymer (a) is 500 to 4,500 μm.

### Claim 16 (depends on 6)

The graft copolymer according to claim 6, wherein the ethylene-based polymer (a) is an ethylene-α-olefin copolymer containing ethylene and an α-olefin having 3 to 20 carbon atoms as copolymerization components.

### Claim 17 (depends on 6)

The graft copolymer according to claim 6, wherein the number average particle size, [(long side+short side)/2], of the ethylene-based polymer (a) is 500 to 4,500 μm.

### Claim 18 (depends on 16)

The graft copolymer according to claim 16, wherein the number average particle size, [(long side+short side)/2], of the ethylene-based polymer (a) is 500 to 4,500 μm.

### Claim 19 (depends on 5)

A thermoplastic resin composition comprising the graft copolymer (A) according to claim 5 and a thermoplastic resin (B) other than the graft copolymer (A),
wherein the content of the graft copolymer (A) is 1 to 50 parts by mass, and the content of the thermoplastic resin (B) is 50 to 99 parts by mass, with respect to a total amount of 100 parts by mass of the graft copolymer (A) and the thermoplastic resin (B).

### Claim 20 (depends on 19)

The thermoplastic resin composition according to claim 19, wherein the thermoplastic resin (B) is a styrene-based resin.

### Claim 21 (depends on 19)

The thermoplastic resin composition according to claim 19, wherein the thermoplastic resin (B) is a polycarbonate resin.

### Claim 22 (depends on 19)

The thermoplastic resin composition according to claim 19, wherein the thermoplastic resin (B) includes a styrene-based resin and a polycarbonate resin.
