# US 10,118,860 B1 · Method of making concrete

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- Number: US 10,118,860 B1
- Document ID: US10118860B1
- Status: Granted
- Kind: B1
- Application number: 15/448,691
- Filed: 2017-03-03
- Granted: 2018-11-06
- Earliest claimed: 2014-06-10
- Assignees: The National Lime and Stone Company
- Applicants: The National Lime and Stone Company
- Inventors: Marcus E. Powell
- Web page: https://patentgrep.com/patent/US10118860B1

## CPC

- C04B 28/04: Portland cements
- C04B 14/26: Carbonates
- C04B 18/067: {Slags}
- C04B 40/0046: {characterised by their processing, e.g. sequence of mixing the ingredients when preparing the premixtures}
- C04B: LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE {(roofing granules E04D7/005)}; CERAMICS (devitrified glass-ceramics C03C10/00); REFRACTORIES; TREATMENT OF NATURAL STONE

## Abstract

A batch composition for concrete includes a cementious material and aggregate material, the cementious material including at least 50% Portland cement and at least 1% of a dolomite mineral filler. The batch composition may be mixed with sufficient water to cause the cementious material in the batch composition to set and bind the entire mass to form a concrete.

## Claims

### Claim 1

A method for forming concrete, comprising:
providing a batch composition for concrete comprising a cementious material and aggregate material, the cementious material including at least 50% by weight Portland cement and at least 1% by weight dolomite mineral filler;
feeding the aggregate material, Portland cement, and dolomite mineral filler separately into a mixer; and
mixing the batch composition with sufficient water to cause the cementious material in the batch composition to set and bind the entire mass to form a concrete;
wherein the dolomite mineral filler is a granular powder having a sizing of 99% or more passing a 20 mesh sieve, 5% to 75% passing a 50 mesh sieve, 35% to 65% passing a 100 mesh sieve, 5% to 35% passing a 200 mesh sieve, and no more than 15% passing the 325 mesh sieve.

### Claim 2 (depends on 1)

The method of claim 1, wherein the cementious material includes at least 10% by weight dolomite mineral filler.

### Claim 3 (depends on 1)

The method of claim 1, wherein the dolomite mineral filler has a moisture content of 0.2 weight % or less.

### Claim 4 (depends on 1)

The method of claim 1, wherein the batch composition is mixed with water to form a mixture in which the water is 5 to 6%, by weight.

### Claim 5

A method for forming concrete, comprising:
providing a batch composition for concrete comprising a cementious material and aggregate material, the cementious material including at least 50% by weight Portland cement and at least 1% by weight dolomite mineral filler;
feeding the aggregate material, Portland cement, and dolomite mineral filler separately into a mixer; and
mixing the batch composition with sufficient water to cause the cementious material in the batch composition to set and bind the entire mass to form a concrete;
wherein the dolomite mineral filler is a powder having a sizing of 90% or more passing a 100 mesh sieve, 50% or more passing a 200 mesh sieve, and no more than 40% passing a 325 mesh sieve.

### Claim 6 (depends on 5)

The method of claim 5, wherein the cementious material includes at least 10% by weight dolomite mineral filler.

### Claim 7 (depends on 5)

The method of claim 5, wherein the dolomite mineral filler has a moisture content of 0.2 weight % or less.

### Claim 8 (depends on 5)

The method of claim 5, wherein the batch composition is mixed with water to form a mixture in which the water is 5 to 6%, by weight.

### Claim 9

A method for forming concrete, comprising:
providing a batch composition for concrete comprising a cementious material and aggregate material, the cementious material including at least 50% by weight Portland cement and at least 1% by weight dolomite mineral filler;
feeding the aggregate material, Portland cement, and dolomite mineral filler separately into a mixer; and
mixing the batch composition with sufficient water to cause the cementious material in the batch composition to set and bind the entire mass to form a concrete;
wherein the dolomite mineral filler is a powder having a sizing of 97% or more passing a 100 mesh sieve, 80% or more passing a 200 mesh sieve, and no more than 65% passing a 325 mesh sieve.

### Claim 10 (depends on 9)

The method of claim 9, wherein the cementious material includes at least 10% by weight dolomite mineral filler.

### Claim 11 (depends on 9)

The method of claim 9, wherein the dolomite mineral filler has a moisture content of 0.2 weight % or less.

### Claim 12 (depends on 9)

The method of claim 9, wherein the batch composition is mixed with water to form a mixture in which the water is 5 to 6%, by weight.

### Claim 13

A method for forming concrete, comprising:
providing a batch composition for concrete comprising a cementious material and aggregate material, the cementious material including at least 50% by weight Portland cement and at least 1% by weight dolomite mineral filler;
feeding the aggregate material, Portland cement, and dolomite mineral filler separately into a mixer; and
mixing the batch composition with sufficient water to cause the cementious material in the batch composition to set and bind the entire mass to form a concrete;
wherein the dolomite mineral filler is a very fine powder having a sizing of 90% or more passing a 325 mesh sieve.

### Claim 14 (depends on 13)

The method of claim 13, wherein the cementious material includes at least 10% by weight dolomite mineral filler.

### Claim 15 (depends on 13)

The method of claim 13, wherein the dolomite mineral filler has a moisture content of 0.2 weight % or less.

### Claim 16 (depends on 13)

The method of claim 13, wherein the batch composition is mixed with water to form a mixture in which the water is 5 to 6%, by weight.
