# US 10,118,501 B2 · Control method and system for charging high voltage battery of vehicle

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- Number: US 10,118,501 B2
- Document ID: US10118501B2
- Status: Granted
- Kind: B2
- Application number: 15/086,880
- Filed: 2016-03-31
- Published: 2017-06-01
- Granted: 2018-11-06
- Earliest claimed: 2015-11-30
- Assignees: Hyundai Motor Company
- Applicants: Hyundai Motor Company
- Inventors: Jee Heon Kim; Ho Joong Lee; Won Kyoung Choi; Jun Yeon Park
- Web page: https://patentgrep.com/patent/US10118501B2

## CPC

- H02J 7/933: {the cycle being controlled or terminated in response to electric parameters}
- B60L 58/12: responding to state of charge [SoC]
- B60L 58/20: having different nominal voltages
- B60L 58/21: having the same nominal voltage
- H02J 7/342: {The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging (with circuits for polarity protection H02J7/68)}
- H02J 7/953: {in response to charge current gradient}
- H02J 7/963: {in response to battery voltage gradient}
- B60L 2210/12: Buck converters
- H02J 2105/37: exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV]
- Y02E 60/10: Energy storage using batteries
- Y02T 10/70: Energy storage systems for electromobility, e.g. batteries
- Y02T 10/72: Electric energy management in electromobility
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- B60L: PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES (arrangements or mounting of electrical propulsion units or of plural diverse prime-movers for mutual or common propulsion in vehicles B60K1/00, B60K6/20; arrangements or mounting of electrical gearing in vehicles B60K17/12, B60K17/14; preventing wheel slip by reducing power in rail vehicles B61C15/08; dynamo-electric machines H02K; control or regulation of electric motors H02P); SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES (electric coupling devices combined with mechanical couplings of vehicles B60D1/64; electric heating for vehicles B60H1/00); ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL (control or regulation of electric motors H02P); MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

a control method for charging a high voltage battery of a vehicle includes charging, by a vehicle controller, the high voltage battery using a low voltage DC-DC converter The state information. of the low voltage DC-DC converter, which includes the current and the temperature of the low voltage DC-DC converter, is sensed by the vehicle controller while charging the high voltage battery. The charging current of the high voltage battery is derated by the vehicle controller when the sensed state information of the low voltage DC-DC converter satisfies a converter derating condition.

## Claims

### Claim 1

A control method for charging a high voltage battery, the method comprising:
charging, by a vehicle controller, the high voltage battery using a low voltage DC-DC converter;
sensing, by the vehicle controller, state information of the low voltage DC-DC converter, which includes a current and a temperature of the low voltage DC-DC converter, while charging the high voltage battery; and
derating, by the vehicle controller, a charging current of the high voltage battery when the sensed state information of the low voltage DC-DC converter satisfies a converter derating condition.

### Claim 2 (depends on 1)

The control method of claim 1, further comprising, before the step of charging the high voltage battery:
sensing, by the vehicle controller, a state of charge (SOC) of the high voltage battery;
comparing, by the vehicle controller, the sensed. SOC of the high. voltage battery with a minimum reference SOC; and
setting, by the vehicle controller, a condition for the low voltage DC-DC converter to charge the high voltage battery using an auxiliary battery when the sensed SOC of the high voltage battery is less than the minimum reference SOC.

### Claim 3 (depends on 2)

The control method of claim 2, wherein when the sensed SOC of the high voltage battery is equal to or greater than the minimum reference SOC, the control method ends.

### Claim 4 (depends on 2)

The control method of claim 2, wherein the step of setting the condition for the low voltage DC-DC converter comprises:
setting, by the vehicle controller, an output voltage command to be lower than a voltage of the auxiliary battery; and
changing, by the vehicle controller, a duty ratio of an auxiliary switch of the low voltage DC-DC converter.

### Claim 5 (depends on 4)

The control method of claim 4, wherein the step of changing the duty ratio comprises:
changing, by the vehicle controller, the duty ratio of the auxiliary switch using a difference between the output voltage command and the voltage of the auxiliary battery.

### Claim 6 (depends on 1)

The control method of claim 1, further comprising, after charging the high voltage battery:
sensing, by the vehicle controller, state information of an auxiliary battery while charging the high voltage battery.

### Claim 7 (depends on 6)

The control method of claim 6, wherein the state information of the auxiliary battery includes a discharge current of the auxiliary battery, a temperature of the auxiliary battery, and an SOC of the auxiliary battery.

### Claim 8 (depends on 6)

The control method of claim 6, further comprising, after the step of sensing the state information of the auxiliary battery:
derating, by the vehicle controller, the charging current of the high voltage battery when the sensed state information of the auxiliary battery satisfies an auxiliary battery derating condition.

### Claim 9 (depends on 8)

The control method of claim 8, wherein the auxiliary battery derating condition is determined by the following equation:
Ia<Ib or Ta<Tb or SOCa<SOCb,
wherein Ia denotes a discharge current of the auxiliary battery, Ib denotes a reference discharge current for the auxiliary battery derating, Ta denotes a temperature of the auxiliary battery, Tb denotes a reference temperature for the auxiliary battery derating, SOCa denotes an SOC of the auxiliary battery, and SOCb denotes a reference SOC for the auxiliary battery derating.

### Claim 10 (depends on 1)

The control method of claim 1, further comprising, after the step of derating the charging current of the high voltage battery:
determining, by the vehicle controller, whether an SOC of the high voltage battery is equal to or greater than a maximum reference SOC; and
terminating, by the vehicle controller, the charging of the high voltage battery when the SOC of the high voltage battery is equal to or greater than the maximum reference SOC.

### Claim 11 (depends on 10)

The control method of claim 10, wherein when the SOC of the high voltage battery is than the maximum reference SOC, the control method moves to the step of charging the high voltage battery.

### Claim 12 (depends on 1)

The control method of claim 1, wherein the converter derating condition is determined by the following equation:
Ic<Id or Tc<Td,
wherein Ic denotes the current of the low voltage DC-DC converter, Id denotes a reference current for the converter derating, Tc denotes the temperature of the low voltage DC-DC converter, and Td denotes a reference temperature for the converter derating.

### Claim 13 (depends on 1)

The control method of claim 1, wherein in the step of derating the charging current of the high voltage battery, the vehicle controller controls a duty ratio of a switch of the low voltage DC-DC converter to perform the derating of the charging current of the high voltage battery.

### Claim 14 (depends on 1)

A non-transitory computer readable medium comprising computer executable instructions execution of which causes the vehicle controller to perform the control method of claim 1.

### Claim 15

A system for charging a high voltage battery of vehicle, the system comprising:
an auxiliary battery;
a low voltage DC-DC converter disposed between the high voltage battery and the auxiliary battery and converting power of the high voltage battery into power for charging the auxiliary battery; and
a vehicle controller configured to sense state information of the high voltage battery and the auxiliary battery and to charge the high voltage battery using the power of the auxiliary battery by controlling the low voltage DC-DC converter when charging of the high voltage battery is necessary based on the sensed state information.

### Claim 16 (depends on 15)

The system of claim 15, wherein the vehicle controller performs derating of a charging current of the high voltage battery when it is necessary to limit the charging current of the high voltage battery by sensing the state information of the low voltage DC-DC converter.

### Claim 17 (depends on 15)

The system of claim 15, wherein the vehicle controller performs derating of a charging current of the high voltage battery when it is necessary to limit the charging current of the high voltage battery by sensing the state information of the auxiliary battery.
