# US 10,118,373 B2 · Apparatus for manufacturing double-layer fabric for down products having pattern joining line formed by high-frequency bonding

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- Number: US 10,118,373 B2
- Document ID: US10118373B2
- Status: Granted
- Kind: B2
- Application number: 15/508,083
- Filed: 2015-07-01
- Published: 2017-10-05
- Granted: 2018-11-06
- Earliest claimed: 2014-10-01
- Applicants: Hojeon Limited
- Inventors: Young Chul Park; Soo Han Chae
- Web page: https://patentgrep.com/patent/US10118373B2

## CPC

- B32B 37/1292: {selectively, e.g. in stripes, in patterns (B32B37/0076 takes precedence)}
- B29C 65/04: Dielectric heating, e.g. high-frequency welding {, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC}
- B29C 65/4835: {Heat curing adhesives}
- B29C 65/526: {by printing or by transfer from the surfaces of elements carrying the adhesive, e.g. using brushes, pads, rollers, stencils or silk screens}
- B29C 65/72: by combined operations {or combined techniques}, e.g. welding and stitching
- B29C 66/1122: {Single lap to lap joints, i.e. overlap joints (B29C66/45, B29C66/472, B29C66/52272 take precedence)}
- B29C 66/221: {being in the form of a sinusoidal wave (B29C66/2272 takes precedence)}
- B29C 66/43: {Joining a relatively small portion of the surface of said articles (B29C66/45 takes precedence)}
- B29C 66/729: {Textile or other fibrous material made from plastics}
- B29C 66/81427: {comprising a single ridge, e.g. for making a weakening line; comprising a single tooth}
- B29C 66/8322: {Joining or pressing tools reciprocating along one axis}
- B32B 5/02: characterised by structural features of a {fibrous or filamentary} layer {(layer formed of metallic wires B32B15/02; layer formed of natural mineral fibres B32B19/02; layer formed of wood fibres B32B21/02)}
- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 37/0076: {characterised in that the layers are not bonded on the totality of their surfaces}
- B32B 37/1045: {Intermittent pressing, e.g. by oscillating or reciprocating motion of the pressing means (B32B37/0076 takes precedence)}
- D03D 11/00: Double or multi-ply fabrics not otherwise provided for
- D06M 17/00: Producing multi-layer textile fabrics
- B29C 65/4815: {Hot melt adhesives, e.g. thermoplastic adhesives}
- B29C 65/62: Stitching
- B29C 66/81431: {comprising a single cavity, e.g. a groove}
- B29L 2031/4842: {Outerwear}
- B32B 33/00: Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
- B32B 37/20: involving the assembly of continuous webs only
- B32B 38/06: Embossing
- B32B 38/1841: {during laying up}
- B32B 2305/18: Fabrics, textiles
- B32B 2309/14: Velocity, e.g. feed speeds
- B32B 2310/028: using vibration, e.g. sonic or ultrasonic
- B32B 2437/00: Clothing
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- D03D: WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D06M: TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES

## Abstract

A device for preparation of double fabric for down products comprises a printing means that can print an adhesive in a predetermined printing pattern on fabric; a drying means that can dry or fix the adhesive; a laminating means that can stack and laminate the fabrics on which an adhesive is printed; and a bonding means that can bond the fabrics with a cured adhesive by pressing with a predetermined pressing means and high-frequency heating to cure the adhesive; wherein said printing pattern and the pressing pattern are the same in pattern (shape), can be overlapped on the basis of the center line and have a difference in size (width) of 20% or less. Consequently, double fabric for down products thus manufactured has an excellent adhesiveness and durability and an aesthetically excellent pattern line with good clearness and finishing quality.

## Claims

### Claim 1

A device for the preparation of a double fabric for down products, which comprises a printing means, a drying means, a laminating means and a bonding means as follows:
a printing means which is provided with a printing apparatus carved with a predetermined printing pattern and which can print an adhesive in said printing pattern on a fabric;
a drying means which can dry or fix the adhesive so that the adhesive printed on the fabric is not transferred during a laminating process;
a laminating means which can stack and laminate the fabrics on which an adhesive is printed; and
a bonding means which is provided with a pressing means on which a protrusion having a predetermined pressing pattern is formed and which can bond fabrics with the adhesive by pressing with said pressing means and high-frequency heating to cure the adhesive;
wherein said printing pattern and the pressing pattern are the same in pattern (shape), can be overlapped on the basis of the center line and have a difference in size (width) of 20% or less.

### Claim 2 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said printing means can selected from a group consisting of a stamping printing means, a pressing press printing means, a roller printing means or a screen printing means.

### Claim 3 (depends on 2)

The device of manufacturing a down product according to claim 2, characterized in that, a groove having a predetermined pattern is formed in a depth of 0.5˜10 mm on said printing press or roller.

### Claim 4 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said printing means is provided with both of an adhesive printing means for inner fabric and an adhesive printing means for outer fabric.

### Claim 5 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said drying means is a hot wind dryer or a tenter.

### Claim 6 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said laminating means further comprises a first alignment means (the means for adjusting the fabric location) to adjust the relative positions between the location of the adhesive printing pattern at the upper fabric and the location of the adhesive printing pattern at the lower fabric.

### Claim 7 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said bonding means further comprises pressing means which can be selected from a pressing press or roller.

### Claim 8 (depends on 7)

The device of manufacturing a down product according to claim 7, characterized in that, a protrusion having a predetermined pattern is formed in a height of 5˜20 mm on the surface of said pressing press or roller.

### Claim 9 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said bonding means is a dielectric heating apparatus employing a high frequency of 5 MHz˜50 MHz.

### Claim 10 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said bonding means comprise a second alignment means which can control the position of the adhesive printed on a fabric or the position of the protrusion to adjust their relative positions.

### Claim 11 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said second alignment means can adjust and overlap the relative positions of said printing pattern and pressing pattern by coinciding the center line of the printing pattern of the adhesive with the center line of the pressing pattern of the protrusion.

### Claim 12 (depends on 1)

The device of manufacturing a down product according to claim 1, characterized in that said printing pattern of the printing means and said pressing pattern of the pressing means have a width of 1˜10 mm, respectively.
