# US 10,117,478 B2 · Method of customizing heel cushioning in articles of footwear > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 10,117,478 B2 - Document ID: US10117478B2 - Status: Granted - Kind: B2 - Application number: 15/055,113 - Filed: 2016-02-26 - Published: 2017-08-31 - Granted: 2018-11-06 - Earliest claimed: 2016-02-26 - Assignees: NIKE, Inc. - Applicants: NIKE, Inc. - Inventors: Christopher S. Cook; Shane S. Kohatsu; Bret Schoolmeester; Daniel T. Rowe - Web page: https://patentgrep.com/patent/US10117478B2 ## CPC - G06Q 30/0621: {by configuring or customising goods or services} - A43B 7/1405: with pads or holes on one or more locations, or having an anatomical or curved form - A43B 7/144: situated under the heel, i.e. the calcaneus bone - A43B 13/12: Soles with several layers of different materials - A43B 13/141: {with a part of the sole being flexible, e.g. permitting articulation or torsion} - A43B 13/16: Pieced soles (with several layers of different material A43B13/12) - A43B 13/186: {Differential cushioning region, e.g. cushioning located under the ball of the foot (resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32)} - A43B 13/188: {Differential cushioning regions} - A43B 13/22: Soles made slip-preventing or wear-resisting, e.g. by impregnation or spreading a wear-resisting layer - A43C 15/16: Studs {or cleats} for football or like boots - A43D 1/02: Foot-measuring devices (measuring the shape, pattern or size of the body for diagnostic purposes A61B5/103, e.g. measuring physical dimensions A61B5/107) - A43D 8/00: Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks (pulling-over or lasting A43D9/00 - A43D23/00; making or fastening soles, heels or welts A43D25/00 - A43D83/00) - A43D 2200/60: Computer aided manufacture of footwear, e.g. CAD or CAM - G06Q: INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR - A43B: CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR - A43C: FASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL - A43D: MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR ## Abstract An article of footwear includes an upper and a sole structure with a sole member. The sole member can be manufactured using a system that modifies the heel cushioning of the sole member over a series of footwear purchases. The modifications can be configured to correspond to a customer's evaluation of the heel cushioning previously purchased. The sole member can include a set of apertures that are formed along various surfaces of the sole member to adjust the cushioning characteristics of the sole member. ## Claims ### Claim 1 A method of manufacturing articles of footwear, comprising: associating a cycle length with a user; manufacturing a first article of footwear having a first sole member with a first level of heel cushioning, the first sole member being formed from a first base sole layer, wherein the first article of footwear is manufactured while the user is associated with the cycle length; providing the user with the first article of footwear; providing the user with a rating system for evaluating the first level of heel cushioning and requesting that the user provide a customer-selected rating of the first level of heel cushioning; receiving the customer-selected rating from the user for the first level of heel cushioning; selecting a second base sole layer similar to the first base sole layer; forming at least a first aperture in a heel portion of the second base sole layer to form a second sole member with a second level of heel cushioning, wherein the second level of heel cushioning is determined by the customer-selected rating of the first level of heel cushioning in the first article of footwear; and providing the user with a second article of footwear including the second sole member when the cycle length is satisfied. ### Claim 2 (depends on 1) The method of claim 1, further comprising forming the first aperture in the second base sole layer using a laser. ### Claim 3 (depends on 1) The method of claim 1, wherein the first aperture is oriented parallel to a vertical axis of the second base sole layer, wherein the vertical axis extends between an upper surface and a lower surface of the second base sole layer. ### Claim 4 (depends on 1) The method of claim 1, wherein the first aperture is oriented in a generally horizontal direction, wherein the horizontal direction is generally perpendicular to a vertical axis extending between an upper surface and a lower surface of the second base sole layer. ### Claim 5 (depends on 1) The method of claim 1, wherein the rating system for evaluating the first level of heel cushioning includes rating a degree of rigidity of a heel region of the first sole member. ### Claim 6 (depends on 1) The method of claim 1, further comprising: providing the user with a rating system for evaluating the second level of heel cushioning and requesting that the user provide the customer-selected rating of the second level of heel cushioning; receiving the customer-selected rating from the user for the second level of heel cushioning; selecting a third base sole layer similar to the second base sole layer; forming at least a second aperture in a heel portion of the third base sole layer to form a third sole member with a third level of heel cushioning, wherein the third level of heel cushioning is determined by the customer-selected rating of the second level of heel cushioning in the second article of footwear; and providing the user with a third article of footwear including the third sole member. ### Claim 7 (depends on 6) The method of claim 6, wherein the first aperture has a round horizontal cross-sectional shape, wherein the second aperture has a round horizontal cross-sectional shape, and wherein a horizontal cross-sectional size of the second aperture is larger than a horizontal cross-sectional size of the first aperture. ### Claim 8 (depends on 6) The method of claim 6, wherein a first length of the first aperture is less than a second length of the second aperture, wherein the first length extends from an interior portion of the second base sole layer to an outer surface of the second base sole layer, and the second length extends from an interior portion of the third base sole layer to an outer surface of the third base sole layer. ### Claim 9 A method of manufacturing articles of footwear, comprising: associating a cycle length with a user; manufacturing a first article of footwear having a first sole member, the first sole member being fixedly attached to the first article of footwear, the first sole member having a first level of heel cushioning, the first sole member being formed from a first base sole layer that includes a first heel portion, wherein the first article of footwear is manufactured while the user is associated with the cycle length; providing the user with the first article of footwear; providing the user with a rating system for evaluating the first level of heel cushioning and requesting that the user provide a customer-selected rating of the first level of heel cushioning; receiving the customer-selected rating from the user for the first level of heel cushioning; selecting a second base sole layer with a second heel portion to form a second sole member with a second level of heel cushioning, wherein the material composition of the second heel portion is determined by the customer-selected rating of the first level of heel cushioning in the first article of footwear, wherein the second heel portion is fixedly attached to the second base sole layer; and providing the user with a second article of footwear that includes the second sole member when the cycle length is satisfied, wherein the second sole member is fixedly attached to the second article of footwear. ### Claim 10 (depends on 9) The method of claim 9, further comprising forming at least a first aperture in the second heel portion of the second base sole layer. ### Claim 11 (depends on 9) The method of claim 9, further comprising forming at least one incision in the second heel portion of the second base sole layer. ### Claim 12 (depends on 9) The method of claim 9, wherein the step of selecting the second base sole layer further comprises selecting the second base sole layer from a set of base sole layers, wherein each base sole layer of the set of base sole layers has a heel portion with a different degree of cushioning from the other base sole layers of the set of base sole layers. ### Claim 13 (depends on 9) The method of claim 9, wherein a first thickness of the first heel portion is different from a second thickness of the second heel portion. ### Claim 14 (depends on 10) The method of claim 10, further comprising forming the first aperture in the second heel portion using a laser. ### Claim 15 (depends on 10) The method of claim 10, further comprising forming a second aperture in the second heel portion of the second base sole layer, wherein the first aperture is located on a medial side of the second base sole layer, wherein the second aperture is located on a medial side of the second base sole layer. ### Claim 16 A method of manufacturing articles of footwear, comprising: associating a cycle length with a user; manufacturing a first article of footwear having a first sole member with a first level of heel cushioning, the first sole member being formed from a first base sole layer, wherein the first article of footwear is manufactured while the user is associated with the cycle length; providing the user with the first article of footwear; providing the user with a rating system for evaluating the first level of heel cushioning and requesting that the user provide a customer-selected rating of the first level of heel cushioning; receiving the customer-selected rating from the user for the first level of heel cushioning; selecting a second base sole layer similar to the first base sole layer; forming at least a first aperture in a heel portion of the second base sole layer to form a second sole member with a second level of heel cushioning, wherein the second level of heel cushioning is determined by the customer-selected rating of the first level of heel cushioning in the first article of footwear; providing the user with a second article of footwear including the second sole member when the cycle length is satisfied; providing the user with a rating system for evaluating the second level of heel cushioning and requesting that the user provide a customer-selected rating of the second level of heel cushioning; receiving the customer-selected rating from the user for the second level of heel cushioning; selecting a third base sole layer similar to the second base sole layer; forming at least a second aperture in a heel portion of the third base sole layer to form a third sole member with a third level of heel cushioning, wherein the third level of heel cushioning is determined by the customer-selected rating of the second level of heel cushioning in the second article of footwear; and providing the user with a third article of footwear including the third sole member. ### Claim 17 (depends on 16) The method of claim 16, further comprising forming a third aperture in the heel portion of the third base sole layer, wherein each aperture has a length extending from an interior portion of the third base sole layer to an outer surface of the third base sole layer, wherein a first length of the second aperture is less than a second length of the third aperture. ### Claim 18 (depends on 16) The method of claim 16, further comprising forming a third aperture in the heel portion of the third base sole layer, wherein the second aperture is formed on an upper surface of the third base sole layer, and wherein the third aperture is formed on a lower surface of the third base sole layer. ### Claim 19 (depends on 16) The method of claim 16, further comprising filling in the first aperture with a cushioning material, wherein the second base sole layer comprises a first material composition, wherein the cushioning material comprises a second material composition, and wherein the first material composition is different from the second material composition. ### Claim 20 (depends on 16) The method of claim 16, wherein the first base sole layer includes a first material composition, wherein the second base sole layer includes a second material composition, and wherein the first material composition is different from the second material composition. ### Claim 21 (depends on 16) The method of claim 16, further comprising forming a third aperture in the heel portion of the third base sole layer, wherein the second aperture is located on a medial side of the third base sole layer, and wherein the third aperture is located on a lateral side of the third base sole layer. ### Claim 22 (depends on 16) The method of claim 16, further comprising: manufacturing a fourth article of footwear having a fourth sole member with a fourth level of heel cushioning, the fourth sole member being formed from a fourth base sole layer, the fourth article of footwear being a complementary article of footwear with respect to the first article of footwear; providing the user with the fourth article of footwear; providing the user with a rating system for evaluating the fourth level of heel cushioning and requesting that the user provide a customer-selected rating of the fourth level of heel cushioning; receiving the customer-selected rating from the user for the fourth level of heel cushioning; selecting a fifth base sole layer similar to the fourth base sole layer; forming at least a third aperture in a heel portion of the fifth base sole layer to form a fifth sole member with a fifth level of heel cushioning, wherein the fifth level of heel cushioning is determined by the customer-selected rating of the fourth level of heel cushioning in the fourth article of footwear; and providing the user with a fifth article of footwear including the fifth sole member. ### Claim 23 (depends on 22) The method of claim 22, wherein the fifth level of heel cushioning is different from the second level of heel cushioning. ### Claim 24 (depends on 16) The method of claim 16, further comprising forming a plurality of incisions in the heel portion of the third base layer.