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US 10,105,890 B2Granted
Modular wall system
OwnerKevin P. Kellyinventor
Life of this patent
Estimating the term…
Abstract
A modular exterior and interior panel, wall and divider system is provided. The modular wall system includes a support base, a plurality of horizontal two-sided panels, each having opposite vertical edges, and a plurality of vertical members secured to the support base. Each of the vertical members has at least one groove for receiving the opposite vertical edges of the horizontal panels. A decorative layer is applied on at least the exterior surfaces of the horizontal panels and the vertical members.
Claims9
A method for forming a wall system comprising:
- preparing a 2 dimensional image for application of the 2D image to a 3D surface to create a converted adjusted distortion-print image;
- preparing a bump map surface pattern that defines high and low areas for the converted adjusted distortion-print image;
- printing the converted adjusted distortion-print image onto an Acrylonitrile Butadiene Styrene (ABS) sheet;
- attaching the ABS printed sheet to a clear film to form a printed sheet;
- aligning the printed sheet within a mold that has a shape determined using the converted adjusted distortion-print image;
- molding, using thermoforming, the aligned printed sheet within the mold to form a 3D printed decorative panel;
- and
- applying the printed decorative panel to a horizontal foam panel to form a wall.
5 more elements
Dependencies are inferred from the claim text.