Reinforced safety glass and method of manufacture

A process of manufacturing a reinforced safety glass comprising:

• a) obtaining and thoroughly cleaning an original glass, wherein the original glass comprises an interior surface and an exterior surface;
• b) ionize at least one PU film with ionizing gun;
• c) place the at least one ionized PU film on the interior surface of the original glass;
• d) ionize at least one C-PET film with ionizing gun;
• e) place the at least one ionized C-PET film over the at least one ionized PU film;
• f) eliminate any excess PU and C-PET films;
• g) place a layer of polycarbonate over the last C-PET film, wherein the polycarbonate has a thickness of between 1.5 and 4 mm;
• h) place the obtained product from steps a) to g) inside a vacuum bag;
• i) vacuum the obtained product;
• j) introduce the vacuum bag inside an autoclave until the autoclave reaches a pressure of between 2 and 4 bar and a temperature of between 75° C. and 90° C.;
• k) once autoclave reaches the temperature and pressure values indicated in step j) keep the values constant for 40 minutes to 60 minutes;
• l) activate the cooling system of the autoclave until it reaches 70° C.;
• m) eliminate cooling air from the autoclave and open it;
• n) remove the obtained product from inside the vacuum bag and the autoclave;
• o) remove the polycarbonate cover;
• p) place the obtained product inside the autoclave again;
• q) activate the compressor and reach a pressure of between 1.5 and 3 bar;
• r) activate the autoclave until it reaches a temperature of between 120 and 135° C. and a pressure of between 10 bar and 12 bar;
• s) once the autoclave reaches the values indicated in step r) deactivate the compressor and the autoclave until the temperature reduces below 120° C.;
• t) activate the cooling system of the autoclave until it reaches 70° C.;
• u) eliminate cooling air in the autoclave and open it;
• v) take the obtained product out of the autoclave;
• w) let the obtained product reach room temperature;
• and
• x) polish any excedents of the films out of the obtained product, wherein the obtained product is the safety glass.

A process of manufacturing a reinforced safety glass comprising:

• a) obtaining and thoroughly cleaning an original glass, wherein the original glass comprises an interior surface and an exterior surface;
• b) ionize at least one PU film with ionizing gun;
• c) place the at least one ionized PU film on the interior surface of the original glass;
• d) ionize at least one C-PET film with ionizing gun;
• e) place the at least one ionized C-PET film over the at least one ionized PU film;
• f) repeat steps b) to e) applying ionized PU and C-PET films to the exterior face of the original glass;
• g) eliminate any excedents of PU and C-PET films from the interior and exterior surfaces of the original glass;
• h) place a polycarbonate cover over the last C-PET film on both the exterior and the interior surfaces of the original glass;
• i) place the obtained product formed in steps a) to h) inside a vacuum bag;
• j) vacuum the obtained product;
• k) introduce the vacuum bag inside an autoclave until it reaches a pressure of between 2 bar and 4 bar and a temperature of between 75° C. and 90° C.;
• l) once autoclave has reached the temperature and pressure values indicated in step k) keep values constant for 40 minutes to 60 minutes;
• m) activate the cooling system of the autoclave until it reaches 70° C.;
• n) eliminate cooling air from the autoclave and open it;
• o) remove the obtained product from inside the vacuum bag and the autoclave;
• p) remove the polycarbonate covers;
• q) place the obtained product inside the autoclave again;
• r) activate the compressor and reach a pressure of between 1.5 and 3 bar;
• s) activate the autoclave until it reaches a temperature of between 120 and 135° C. and a pressure of between 10 bar and 12 bar;
• t) once the autoclave reaches the pressure and temperature values indicated in step s), deactivate the compressor and the autoclave until the temperature reduces below 120° C.;
• u) activate the cooling system of the autoclave until it reaches 70° C.;
• v) eliminate cooling air in the autoclave and open it;
• w) take the obtained product out of the autoclave;
• x) let the obtained product cool down to room temperature;
• and
• y) polish any excedents of the films of the obtained product, wherein the obtained product is the safety glass.