Conductive pre-impregnated composite sheet and method for making the same
AssigneeThe Boeing Company
InventorsDaniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
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Abstract
A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.
Claims19
A method for making a conductive pre-impregnated composite sheet, said method comprising:
- joining a nanomaterial composite sheet, a fiber-reinforcing sheet, and a resin film to form a combined sheet in which said nanomaterial composite sheet is located between said resin film and said fiber-reinforcing sheet, wherein:
- said nanomaterial composite sheet is electrically conductive along at least one axial direction and comprises:
- a nonwoven carbon fiber veil having a first surface and a second surface, opposite said first surface;
- a conductive nanomaterial structure directly coupled to said first surface of said nonwoven carbon fiber veil, said conductive nanomaterial structure being opaque to a first electromagnetic radiation having a frequency greater than 100 MHz;
- and
- a metallic coating directly coupled to said second surface of said nonwoven carbon fiber veil, said metallic coating being opaque to a second electromagnetic radiation having a frequency less than 100 MHz;
- heating said combined sheet;
- compacting said combined sheet;
- cooling said combined sheet;
- and
- forming said conductive pre-impregnated composite sheet.
Dependencies are inferred from the claim text.