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US 10,087,631 B2Granted
Roof tiles and roof tile structures and methods of making same
OwnerCarlos Torres, Wilbur Dale McIntireinventors
Life of this patent
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Abstract
A roof tile having a mesh covered foam core with a cement-based protective coating, a roof covering formed from such tiles and methods for making same.
Claims7
A roof tile, a plurality of which can provide a weather membrane over a roof structure comprising;
- a foam core member comprising an upper surface and a spaced apart lower surface bounded by a first lateral edge and an opposing spaced-apart second lateral edge and a first end and a spaced-apart second end;
- wherein the first end includes a first slot and the second end includes a second slot;
- a coating of cement-based material covering the foam core member upper surface forming an upper cement surface, a coating of cement-based material covering the foam core member lower surface forming a lower cement surface, wherein the distance between the upper cement surface and the lower cement surface of the thickness of the roof tile;
- a coating of cement-based material covering the foam core member first lateral edge forming a first lateral edge cement surface, a coating of cement-based material covering the foam core member second lateral edge forming a second lateral edge cement surface wherein the distance between the first lateral edge cement surface and the second later edge cement surface is the length of the roof tile;
- a coating of cement-based material covering the first foam core member end including filling the first slot and forming a first cement-based material coated L-shaped flange abutment member;
- a coating of cement-based material covering the second foam core member end including filling the second slot forming a second cement-based material coated L-shaped flange abutment member wherein the distance between the first L-shaped flange abutment member and the second L-shaped flange abutment member is the width of the roof tile;
- wherein the first L-shaped flange abutment member is upward facing and the second L-shaped flange abutment member is downward facing and the first and second L-shaped flange abutment members are so shaped that when one tile in a course abuts an adjacent tile in the same course, the adjacent L-shaped flange abutment members engage one another forming a non-rigid flexible connection whereby adjacent roof tiles in a course are able to pivot about their respective L-shaped flange abutment members.
4 more elements
Dependencies are inferred from the claim text.