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US 10,086,568 B2Granted
Seamless scanning and production devices and methods
AssigneeMade In Space, Inc.
InventorsMichael Snyder, Jason Dunn, Aaron Kemmer, Michael Chen
Life of this patent
Estimating the term…
Abstract
A system comprising a manufacturing device to evaluate an object to determine whether to at least one of repair and replicate the object wherein to repair further comprises at least one of a subtractive process and an additive manufacturing process applied to the object and to replicate further comprises an additive manufacturing process applied to create a second object. Another system and a method are also disclosed.
Claims21
A system comprising;
- a scanner assembly to image an object placed on a platform within the scanner assembly, the scanner assembly produces an external surface of the object and an internal structure of the object;
- a manufacturing device comprising an additive manufacturing subsystem that at least one of repairs and replicates the object with at least one of stereolithography and fused deposit modeling and a subtractive manufacturing subsystem to remove a damaged part of the object as identified in the image;
- and
- a processor in communication with the scanner assembly and the manufacturing device to first analyze the image to determine whether to repair or replicate the object and then to operate the manufacturing device to at least one of replicate the object to create a replacement object with the additive manufacturing subsystem and repair the object with at least one of the subtractive manufacturing subsystem to remove the damaged part and the additive manufacturing subsystem to provide for a repaired object where the damaged part was removed, and the additive manufacturing subsystem to create a part segment to replace the damaged part.
1 more element
A system comprising:
- one or more manufacturing systems comprising at least one or more additive manufacturing devices to at least one of repair an object with at least one of stereolithography additive manufacturing and fused deposit modeling additive manufacturing and replicate the object with at least one of stereolithography additive manufacturing and fused deposit modeling additive manufacturing;
- a scanner assembly to at least one of scan an object to produce a first three dimensional image of an external surface of the object and a first internal image of the object for use to determine whether to at least one of repair and replicate the object, and to inspect at least one of the object repaired and the object replicated using the one or more manufacturing systems;
- a housing to maintain the one or more manufacturing systems and scanner assembly in a controlled environment;
- an environmental control unit to monitor and control an internal environment within the housing during at least one of the repair of the object and the replication of the object, to prevent outgassing and contamination caused from at least one of the repair of the object and the replication of the object;
- and
- a processor in communication with the scanner assembly and the one or more manufacturing systems to determine whether to at least one of repair and replicate the object based on at least one of the three dimensional image of the external surface and the internal image of the object, to control the one or more manufacturing systems to at least one of repair and replicate the object, and to inspect at least one of the object after being repaired and a replicated object to determine quality based on a second three dimensional image and a second internal image taken by the scanner.
3 more elements
A method comprising:
- scanning an object with a scanner assembly that is within a housing to create a three-dimensional representation of the object;
- evaluating a resulting scan taken by the scanner assembly with a processor to determine whether to repair or replicate the object using at least one of an additive manufacturing process and a subtractive manufacturing process;
- recommending with the processor whether to at least one of repair and replicate the object;
- performing at least one of a repair of the object and replicate of the object with at least one of the additive manufacturing process and the subtractive manufacturing process that is located within the housing;
- monitoring and controlling an internal environment where the scanning an object and the performing at least one of the repair and replicate with an environmental control system to reduce contamination caused by the at least one of repair and replicate;
- and
- providing at least one of a repaired object and a replicated second object resulting from performing at least one of the repair of the object and replicate of the object for use.
4 more elements
Dependencies are inferred from the claim text.