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US 10,052,845 B2Granted
Resin composite and method for producing resin composite
AssigneeSekisui Plastics Co., Ltd.
InventorsKazutoshi Hitomi, Yusuke Kuwabara, Yoichiro Fukunaga
Life of this patent
Estimating the term…
Abstract
A resin composite in which the flatness ratio of cells in a corner section of a core material is 20% or more is provided.
Claims5
A resin composite comprising:
- a core material comprising a resin expanded body;
- and a fiber-reinforced resin material comprising a resin and fibers, a surface of said core material being covered by said fiber-reinforced resin material, wherein said core material is provided with a corner section, one site and another site in said surface adjoin each other at an inner angle of less than 180 degrees via said corner section, and said core material has a flatness ratio of cells of 20% or more from a surface of said corner section to a depth of 2.5 mm.
A method for producing a resin composite, said method being for producing a resin composite comprising:
- a core material comprising a resin expanded body;
- and a fiber-reinforced resin material comprising a resin and fibers, a surface of said core material being covered by said fiber-reinforced resin material, wherein said core material of said produced resin composite is provided with a corner section, via which one site and another site adjoin each other in the surface at an inner angle of less than 180 degrees in a surface covered by said fiber-reinforced resin material, a first step of producing a pre-molded article by laminating said fiber-reinforced resin material on the surface of said core material and a second step of thermobonding said core material and said fiber-reinforced resin material by pressurizing with a molding die said pre-molded article in a heated state are carried out, a core material including a blowing agent in at least said sites becoming said corner section is used in the second step, and a size of cells in said sites of said core material is increased by said second step, and said core material has a flatness ratio of cells of 20% or more from a surface of said corner section to a depth of 2.5 mm.
Dependencies are inferred from the claim text.