Double-sided, indexable cutting insert with ramping capability and cutting tool therefor
AssigneeKennametal Inc.
InventorsRonald Louis Dudzinsky, Konrad Spitzenberger
Life of this patent
Estimating the term…
Abstract
A double-sided, indexable cutting insert for a milling cutter includes a first surface, a second surface, and side surfaces. Major cutting edges are defined at an intersection between the first and second surfaces and side surfaces. Minor cutting edges and ramping cutting edges are defined at the intersection between the first and second surfaces and side surfaces. The cutting insert is mounted in a milling cutter having a bottom seating surface formed at an angle with respect to a central, rotational axis of the milling cutter, which provides superior performance for both milling and ramping cutting operations.
Claims11
A double-sided, indexable cutting insert for a milling cutter, comprising:
- a first surface, a second surface opposite the first surface, a countersunk bore extending entirely through from the first surface to the second surface, a first pair of opposing side surfaces and a second pair of opposing side surfaces, each of the second pair of opposing side surfaces including a first planar facet surface and a second planar facet surface, the second planar facet surface being radially inward with respect to the first planar facet surface, the first surface including a seating surface defining a plane;
- a major cutting edge defined at an intersection between each of the first and second surfaces and each of the first pair of opposing side surfaces for a total of four (4) major cutting edges;
- a corner radius connecting each of the first pair of opposing side surfaces to each of the second pair of opposing side surfaces, and a tangency point delineating the corner radius from the first pair of opposing side surfaces;
- a minor cutting edge defined at an intersection between each of the first and second surfaces and a first planar facet surface of each of the second pair of opposing side surfaces for a total of four (4) minor cutting edges;
- and
- a first ramping cutting edge defined at the intersection between the second surface and the first planar facet surface, and a second ramping cutting edge defined at the intersection between the first surface and the second planar facet surface for a total of four (4) ramping cutting edges,
- wherein the cutting insert is capable of performing both milling and ramping cutting operations.
A milling cutter, comprising:
- a shank;
- an upper portion having an insert pocket, the insert pocket including a bottom seating surface, a radial seating surface and an axial seating surface;
- a cutting insert mounted in the insert pocket, the cutting insert including a first surface, a second surface opposite the first surface, a countersunk bore extending entirely through from the first surface to the second surface, a first pair of opposing side surfaces defining a planar seating surface, and a second pair of opposing side surfaces including a planar seating surface, each of the second pair of opposing side surfaces including a first planar facet surface and a second planar facet surface, the second planar facet surface being radially inward with respect to the first planar facet surface, the cutting insert further including a major cutting edge defined at an intersection between each of the first and second surfaces and each of the first pair of opposing side surfaces for a total of four (4) major cutting edges, a minor cutting edge defined at an intersection between each of the first and second surfaces and a first planar facet surface of each of the second pair of opposing side surfaces for a total of four (4) minor cutting edges;
- and a first ramping cutting edge defined at the intersection between the second surface and the first planar facet surface, and a second ramping cutting edge defined at the intersection between the first surface and the second planar facet surface for a total of four (4) ramping cutting edges,
- wherein the bottom seating surface of the insert pocket is formed at a positive angle with respect to a central, rotational axis of the milling cutter, thereby enabling the cutting insert to perform both milling and ramping cutting operations.
Dependencies are inferred from the claim text.